<?xml version="1.0"?>
<feed xmlns="http://www.w3.org/2005/Atom" xml:lang="en-GB">
	<id>http://13.50.150.85/api.php?action=feedcontributions&amp;feedformat=atom&amp;user=S997303</id>
	<title>DTU ProjectLab - User contributions [en-gb]</title>
	<link rel="self" type="application/atom+xml" href="http://13.50.150.85/api.php?action=feedcontributions&amp;feedformat=atom&amp;user=S997303"/>
	<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php/Special:Contributions/S997303"/>
	<updated>2026-07-15T02:10:00Z</updated>
	<subtitle>User contributions</subtitle>
	<generator>MediaWiki 1.43.3</generator>
	<entry>
		<id>http://13.50.150.85/index.php?title=Talk:Theory_of_Constraint&amp;diff=18390</id>
		<title>Talk:Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Talk:Theory_of_Constraint&amp;diff=18390"/>
		<updated>2015-10-01T16:23:53Z</updated>

		<summary type="html">&lt;p&gt;S997303: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;Josef: Jane, I like the idea. Make sure to stick to the structure we propose for &amp;quot;methods&amp;quot; articles. I am looking forward to reading about the application of TOC in project management!&lt;br /&gt;
&lt;br /&gt;
===Reviewer 2, lessisv===&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Overall overview&#039;&#039;&#039;.&lt;br /&gt;
By the time the review was made, there were not Wiki functions used or figures. The author provided a word document to &lt;br /&gt;
review instead. The topic is a really interesting one to look into and the article so far seems to deliver what is &lt;br /&gt;
expected. &lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Formal aspects.&#039;&#039;&#039;&lt;br /&gt;
The article presents some syntax, grammatical and typing errors, but since the article is not in its final form , i am sure that&lt;br /&gt;
the author will correct them. The figures look good and help illustrating what is written in text. However some of the tables&lt;br /&gt;
(presented in the word document) seem to hold a lot of information inside and are a bit difficult to read. When writing in wiki&lt;br /&gt;
it would be better if this information is presented in a cleaner way.&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Content aspects.&#039;&#039;&#039; &amp;lt;br&amp;gt;&lt;br /&gt;
The article consists of 2200 words, so there is still room for additions, as far as the content is concerned. The author uses quiet&lt;br /&gt;
a few references, which make the whole article look really solid. I also liked that you looked at the topic from 2 different perspectives.&lt;br /&gt;
Your limitations section was a bit difficult to read - check your syntax.&lt;br /&gt;
 &lt;br /&gt;
&#039;&#039;&#039; Conclusion and advices.&#039;&#039;&#039; &amp;lt;br&amp;gt;&lt;br /&gt;
All in all an interesting article, although a shame that i could not read it through the wiki and see it in its full potential. As far as i &lt;br /&gt;
can tell this is not close to the final version as the syntax is a bit confusing in various parts among the article. While what you write looks&lt;br /&gt;
solid (always backed up with references), is a bit hard to follow your writing. I would suggest to make it a bit &amp;quot;easier in the eyes&amp;quot; so that &lt;br /&gt;
the reader does not lose interest.&lt;br /&gt;
&lt;br /&gt;
===Answer to reviewer 2 from S997303===&lt;br /&gt;
Hi,&lt;br /&gt;
thank you for constructive input. You are right about formal aspects - I have tried to spell better and remove syntax. Also I have added more content.&lt;br /&gt;
The WIKI functionalities regarding references I have not improved that much as my sources are mainly articles with no link. &lt;br /&gt;
To be honest I worked under time pressure and unfortunately I was forced to prioritize.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===Reviewer 3, Damien===&lt;br /&gt;
This article was accessed the 22/09/2015 16:00&lt;br /&gt;
&lt;br /&gt;
*Overall overview. &lt;br /&gt;
There are no Wiki functions used and no figures. However a word version was available for this review.&lt;br /&gt;
The amount of text doesn’t fulfil the 3000 words required, so addition have to be made in terms of content. The plan and the structure of the article allow a reader to fully understand the concept without specific prerequisite knowledge. &lt;br /&gt;
&lt;br /&gt;
*Formal aspect: &lt;br /&gt;
Mistakes : &lt;br /&gt;
&lt;br /&gt;
“an” =&amp;gt; and in the Abstract&lt;br /&gt;
&lt;br /&gt;
“ ) “ in 1.1 without “ ( “&lt;br /&gt;
&lt;br /&gt;
“TOC in very process”&lt;br /&gt;
&lt;br /&gt;
I’m quite sure it is “Six Sigma” instead of “Sex Sigma”.&lt;br /&gt;
&lt;br /&gt;
I think that the referencing throughout the article is really well done. The flow of the article makes it quite easy to read overall, but some sentences should be shorter or rewritten for example : &lt;br /&gt;
“The rope is a signal generated by the constraint indicating that some CTs have been consumed which triggers the start for new CTs to be processed in the flow.”&lt;br /&gt;
Basically I think that some work on the syntax have to be done.&lt;br /&gt;
Finally I think the presentation is various and not too monotonous which is really great.  &lt;br /&gt;
 &lt;br /&gt;
*Schemas and photos&lt;br /&gt;
I believe the tables furnished interesting content but gather a lot of text and could therefore be resumed or more precisely introduced. &lt;br /&gt;
The positioning of the figures and tables cannot be judge at this point but the word version seems great to me.&lt;br /&gt;
&lt;br /&gt;
*Links, connections and comprehension. &lt;br /&gt;
The article describes step by step the methods while considering literature reference. I think that provides a simple and great comprehension of the topic. &lt;br /&gt;
The example is more than welcomed in the article, in order to complete the content, it may be a good idea to try to find another spot in order to introduce a practical example of how TOC can be used in a project ( even if it is necessary to oversimplify a situation).   &lt;br /&gt;
&lt;br /&gt;
*Bibliography &lt;br /&gt;
The references seem to be very serious one. &lt;br /&gt;
The number of references is satisfying at this point, simply remember to explain for each one how it is relevant to the topic and why it should be consulted by the reader.  &lt;br /&gt;
&lt;br /&gt;
*Conclusion and advices: &lt;br /&gt;
The subject is fully treated and well presented with a reduced amount of words, therefore it could be great to add more content regarding the possible extension or future development of the methods, original applications or your own point of view well argued.&lt;br /&gt;
On the other hand, adding more examples in order to make the theory more accessible and visible can, I think, also be a great option. It could also clarify the connection with program, project or portfolio management.&lt;br /&gt;
Of course, the translation from Word to Wiki has to be done properly in order to ensure a good visibility for the article.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===Answer to reviewer 3 from S997303===&lt;br /&gt;
Hi,&lt;br /&gt;
thank you for constructive input. You did a very thoroughly job. It was very useful. I have added more content about TOC for PM and also some examples.&lt;br /&gt;
Unfortunately I did not have time to add as many good examples as I could have wished. For the references I have added explanation to why they are important for the subject.&lt;br /&gt;
Thank you for giving a balanced review incl. both positive things and things to improve. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===Reviewer 1, Konstantinos Lymperis, s142330===&lt;br /&gt;
&lt;br /&gt;
Overall the article is well written and easily understood by a reader who is not familiar with the topic. All main points are illustrated by figures, which help to visualize the theory.&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Formal aspects&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*I would strongly recommend to use the === for the chapters and the == for the subchapters in order to create the table of contents&lt;br /&gt;
&lt;br /&gt;
*There are some spelling and grammar mistakes throughout the article. However, they can be easily spotted and corrected by the author prior to finalizing the article.&lt;br /&gt;
&lt;br /&gt;
*As key concepts are introduced via tables and figures, it would be nice to link them with their actual source. Also, at the time of the review the figures and tables were not yet uploaded in the wiki edition but the format and their location blends well with the flow of the article.&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Content&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*Some concepts and methodologies introduced in the article are not thoroughly explained (eg. buffer inventory, the critical chain method). Therefore, since the article is less than 3000 words in length, the definitions of the concepts could be a useful addition for a more in depth analysis of the subject.&lt;br /&gt;
&lt;br /&gt;
*Regarding the structure of the article, someone could note that the sub-chapter 2.2 &amp;quot;Advantages&amp;quot; should not be in the chapter &amp;quot;Applications&amp;quot;. Maybe it could be paired with the limitations at chapter 3 under the title &amp;quot;Advantages and limitations of the TOC theory&amp;quot;.&lt;br /&gt;
&lt;br /&gt;
*The abstract could include a statement in regards to limitations described in the article.&lt;br /&gt;
&lt;br /&gt;
*Sub-chapter 2.1 explains the relatediness of TOC with project management. It would be better though to give some examples  to explain statements such as the following: &amp;quot;if scope increases with fixed cost (or resources) schedule tends to increase&amp;quot;.&lt;br /&gt;
&lt;br /&gt;
*Furthermore, although chapter 2.3 is an application of the TOC theory, someone could argue that is not so releavant with the project, program or portfolio management.&lt;br /&gt;
&lt;br /&gt;
*The references are sufficient and easily distinguisted with personal opinions.&lt;br /&gt;
&lt;br /&gt;
===Answer to reviewer 1 from S997303===&lt;br /&gt;
Thank you very much for your review. You have a very pleasant way of providing constructive feed back.&lt;br /&gt;
I have tried to improve formal aspects. Your suggestion of linking tables and figures to actual source is very good, unfortunately I had to prioritize otherwise due to time pressure.&lt;br /&gt;
As for content I have tried to explain more thoroughly all the &amp;quot;important&amp;quot; words as well as adding more in depth analysis of TOC used for PM.&lt;br /&gt;
I have followed your suggestion about structure and added advantages in the section with limitations. That was a good point. &lt;br /&gt;
Also I have removed the section 2.3 as suggested. You were right. This example was not relevant in the article.&lt;br /&gt;
I have learned a lot from your review. Thanks.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Talk:Theory_of_Constraint&amp;diff=18389</id>
		<title>Talk:Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Talk:Theory_of_Constraint&amp;diff=18389"/>
		<updated>2015-10-01T16:22:46Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* Answer to reviewer 1 from S997303 */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;Josef: Jane, I like the idea. Make sure to stick to the structure we propose for &amp;quot;methods&amp;quot; articles. I am looking forward to reading about the application of TOC in project management!&lt;br /&gt;
&lt;br /&gt;
===Reviewer 2, lessisv===&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Overall overview&#039;&#039;&#039;.&lt;br /&gt;
By the time the review was made, there were not Wiki functions used or figures. The author provided a word document to &lt;br /&gt;
review instead. The topic is a really interesting one to look into and the article so far seems to deliver what is &lt;br /&gt;
expected. &lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Formal aspects.&#039;&#039;&#039;&lt;br /&gt;
The article presents some syntax, grammatical and typing errors, but since the article is not in its final form , i am sure that&lt;br /&gt;
the author will correct them. The figures look good and help illustrating what is written in text. However some of the tables&lt;br /&gt;
(presented in the word document) seem to hold a lot of information inside and are a bit difficult to read. When writing in wiki&lt;br /&gt;
it would be better if this information is presented in a cleaner way.&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Content aspects.&#039;&#039;&#039; &amp;lt;br&amp;gt;&lt;br /&gt;
The article consists of 2200 words, so there is still room for additions, as far as the content is concerned. The author uses quiet&lt;br /&gt;
a few references, which make the whole article look really solid. I also liked that you looked at the topic from 2 different perspectives.&lt;br /&gt;
Your limitations section was a bit difficult to read - check your syntax.&lt;br /&gt;
 &lt;br /&gt;
&#039;&#039;&#039; Conclusion and advices.&#039;&#039;&#039; &amp;lt;br&amp;gt;&lt;br /&gt;
All in all an interesting article, although a shame that i could not read it through the wiki and see it in its full potential. As far as i &lt;br /&gt;
can tell this is not close to the final version as the syntax is a bit confusing in various parts among the article. While what you write looks&lt;br /&gt;
solid (always backed up with references), is a bit hard to follow your writing. I would suggest to make it a bit &amp;quot;easier in the eyes&amp;quot; so that &lt;br /&gt;
the reader does not lose interest.&lt;br /&gt;
&lt;br /&gt;
==Answer to reviewer 2 from S997303==&lt;br /&gt;
Hi,&lt;br /&gt;
thank you for constructive input. You are right about formal aspects - I have tried to spell better and remove syntax. Also I have added more content.&lt;br /&gt;
The WIKI functionalities regarding references I have not improved that much as my sources are mainly articles with no link. &lt;br /&gt;
To be honest I worked under time pressure and unfortunately I was forced to prioritize.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===Reviewer 3, Damien===&lt;br /&gt;
This article was accessed the 22/09/2015 16:00&lt;br /&gt;
&lt;br /&gt;
*Overall overview. &lt;br /&gt;
There are no Wiki functions used and no figures. However a word version was available for this review.&lt;br /&gt;
The amount of text doesn’t fulfil the 3000 words required, so addition have to be made in terms of content. The plan and the structure of the article allow a reader to fully understand the concept without specific prerequisite knowledge. &lt;br /&gt;
&lt;br /&gt;
*Formal aspect: &lt;br /&gt;
Mistakes : &lt;br /&gt;
&lt;br /&gt;
“an” =&amp;gt; and in the Abstract&lt;br /&gt;
&lt;br /&gt;
“ ) “ in 1.1 without “ ( “&lt;br /&gt;
&lt;br /&gt;
“TOC in very process”&lt;br /&gt;
&lt;br /&gt;
I’m quite sure it is “Six Sigma” instead of “Sex Sigma”.&lt;br /&gt;
&lt;br /&gt;
I think that the referencing throughout the article is really well done. The flow of the article makes it quite easy to read overall, but some sentences should be shorter or rewritten for example : &lt;br /&gt;
“The rope is a signal generated by the constraint indicating that some CTs have been consumed which triggers the start for new CTs to be processed in the flow.”&lt;br /&gt;
Basically I think that some work on the syntax have to be done.&lt;br /&gt;
Finally I think the presentation is various and not too monotonous which is really great.  &lt;br /&gt;
 &lt;br /&gt;
*Schemas and photos&lt;br /&gt;
I believe the tables furnished interesting content but gather a lot of text and could therefore be resumed or more precisely introduced. &lt;br /&gt;
The positioning of the figures and tables cannot be judge at this point but the word version seems great to me.&lt;br /&gt;
&lt;br /&gt;
*Links, connections and comprehension. &lt;br /&gt;
The article describes step by step the methods while considering literature reference. I think that provides a simple and great comprehension of the topic. &lt;br /&gt;
The example is more than welcomed in the article, in order to complete the content, it may be a good idea to try to find another spot in order to introduce a practical example of how TOC can be used in a project ( even if it is necessary to oversimplify a situation).   &lt;br /&gt;
&lt;br /&gt;
*Bibliography &lt;br /&gt;
The references seem to be very serious one. &lt;br /&gt;
The number of references is satisfying at this point, simply remember to explain for each one how it is relevant to the topic and why it should be consulted by the reader.  &lt;br /&gt;
&lt;br /&gt;
*Conclusion and advices: &lt;br /&gt;
The subject is fully treated and well presented with a reduced amount of words, therefore it could be great to add more content regarding the possible extension or future development of the methods, original applications or your own point of view well argued.&lt;br /&gt;
On the other hand, adding more examples in order to make the theory more accessible and visible can, I think, also be a great option. It could also clarify the connection with program, project or portfolio management.&lt;br /&gt;
Of course, the translation from Word to Wiki has to be done properly in order to ensure a good visibility for the article.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==Answer to reviewer 3 from S997303==&lt;br /&gt;
Hi,&lt;br /&gt;
thank you for constructive input. You did a very thoroughly job. It was very useful. I have added more content about TOC for PM and also some examples.&lt;br /&gt;
Unfortunately I did not have time to add as many good examples as I could have wished. For the references I have added explanation to why they are important for the subject.&lt;br /&gt;
Thank you for giving a balanced review incl. both positive things and things to improve. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===Reviewer 1, Konstantinos Lymperis, s142330===&lt;br /&gt;
&lt;br /&gt;
Overall the article is well written and easily understood by a reader who is not familiar with the topic. All main points are illustrated by figures, which help to visualize the theory.&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Formal aspects&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*I would strongly recommend to use the === for the chapters and the == for the subchapters in order to create the table of contents&lt;br /&gt;
&lt;br /&gt;
*There are some spelling and grammar mistakes throughout the article. However, they can be easily spotted and corrected by the author prior to finalizing the article.&lt;br /&gt;
&lt;br /&gt;
*As key concepts are introduced via tables and figures, it would be nice to link them with their actual source. Also, at the time of the review the figures and tables were not yet uploaded in the wiki edition but the format and their location blends well with the flow of the article.&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Content&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*Some concepts and methodologies introduced in the article are not thoroughly explained (eg. buffer inventory, the critical chain method). Therefore, since the article is less than 3000 words in length, the definitions of the concepts could be a useful addition for a more in depth analysis of the subject.&lt;br /&gt;
&lt;br /&gt;
*Regarding the structure of the article, someone could note that the sub-chapter 2.2 &amp;quot;Advantages&amp;quot; should not be in the chapter &amp;quot;Applications&amp;quot;. Maybe it could be paired with the limitations at chapter 3 under the title &amp;quot;Advantages and limitations of the TOC theory&amp;quot;.&lt;br /&gt;
&lt;br /&gt;
*The abstract could include a statement in regards to limitations described in the article.&lt;br /&gt;
&lt;br /&gt;
*Sub-chapter 2.1 explains the relatediness of TOC with project management. It would be better though to give some examples  to explain statements such as the following: &amp;quot;if scope increases with fixed cost (or resources) schedule tends to increase&amp;quot;.&lt;br /&gt;
&lt;br /&gt;
*Furthermore, although chapter 2.3 is an application of the TOC theory, someone could argue that is not so releavant with the project, program or portfolio management.&lt;br /&gt;
&lt;br /&gt;
*The references are sufficient and easily distinguisted with personal opinions.&lt;br /&gt;
&lt;br /&gt;
==Answer to reviewer 1 from S997303==&lt;br /&gt;
Thank you very much for your review. You have a very pleasant way of providing constructive feed back.&lt;br /&gt;
I have tried to improve formal aspects. Your suggestion of linking tables and figures to actual source is very good, unfortunately I had to prioritize otherwise due to time pressure.&lt;br /&gt;
As for content I have tried to explain more thoroughly all the &amp;quot;important&amp;quot; words as well as adding more in depth analysis of TOC used for PM.&lt;br /&gt;
I have followed your suggestion about structure and added advantages in the section with limitations. That was a good point. &lt;br /&gt;
Also I have removed the section 2.3 as suggested. You were right. This example was not relevant in the article.&lt;br /&gt;
I have learned a lot from your review. Thanks.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Talk:Theory_of_Constraint&amp;diff=18388</id>
		<title>Talk:Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Talk:Theory_of_Constraint&amp;diff=18388"/>
		<updated>2015-10-01T16:21:20Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* Answer to reviewer 3 from S997303 */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;Josef: Jane, I like the idea. Make sure to stick to the structure we propose for &amp;quot;methods&amp;quot; articles. I am looking forward to reading about the application of TOC in project management!&lt;br /&gt;
&lt;br /&gt;
===Reviewer 2, lessisv===&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Overall overview&#039;&#039;&#039;.&lt;br /&gt;
By the time the review was made, there were not Wiki functions used or figures. The author provided a word document to &lt;br /&gt;
review instead. The topic is a really interesting one to look into and the article so far seems to deliver what is &lt;br /&gt;
expected. &lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Formal aspects.&#039;&#039;&#039;&lt;br /&gt;
The article presents some syntax, grammatical and typing errors, but since the article is not in its final form , i am sure that&lt;br /&gt;
the author will correct them. The figures look good and help illustrating what is written in text. However some of the tables&lt;br /&gt;
(presented in the word document) seem to hold a lot of information inside and are a bit difficult to read. When writing in wiki&lt;br /&gt;
it would be better if this information is presented in a cleaner way.&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Content aspects.&#039;&#039;&#039; &amp;lt;br&amp;gt;&lt;br /&gt;
The article consists of 2200 words, so there is still room for additions, as far as the content is concerned. The author uses quiet&lt;br /&gt;
a few references, which make the whole article look really solid. I also liked that you looked at the topic from 2 different perspectives.&lt;br /&gt;
Your limitations section was a bit difficult to read - check your syntax.&lt;br /&gt;
 &lt;br /&gt;
&#039;&#039;&#039; Conclusion and advices.&#039;&#039;&#039; &amp;lt;br&amp;gt;&lt;br /&gt;
All in all an interesting article, although a shame that i could not read it through the wiki and see it in its full potential. As far as i &lt;br /&gt;
can tell this is not close to the final version as the syntax is a bit confusing in various parts among the article. While what you write looks&lt;br /&gt;
solid (always backed up with references), is a bit hard to follow your writing. I would suggest to make it a bit &amp;quot;easier in the eyes&amp;quot; so that &lt;br /&gt;
the reader does not lose interest.&lt;br /&gt;
&lt;br /&gt;
==Answer to reviewer 2 from S997303==&lt;br /&gt;
Hi,&lt;br /&gt;
thank you for constructive input. You are right about formal aspects - I have tried to spell better and remove syntax. Also I have added more content.&lt;br /&gt;
The WIKI functionalities regarding references I have not improved that much as my sources are mainly articles with no link. &lt;br /&gt;
To be honest I worked under time pressure and unfortunately I was forced to prioritize.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===Reviewer 3, Damien===&lt;br /&gt;
This article was accessed the 22/09/2015 16:00&lt;br /&gt;
&lt;br /&gt;
*Overall overview. &lt;br /&gt;
There are no Wiki functions used and no figures. However a word version was available for this review.&lt;br /&gt;
The amount of text doesn’t fulfil the 3000 words required, so addition have to be made in terms of content. The plan and the structure of the article allow a reader to fully understand the concept without specific prerequisite knowledge. &lt;br /&gt;
&lt;br /&gt;
*Formal aspect: &lt;br /&gt;
Mistakes : &lt;br /&gt;
&lt;br /&gt;
“an” =&amp;gt; and in the Abstract&lt;br /&gt;
&lt;br /&gt;
“ ) “ in 1.1 without “ ( “&lt;br /&gt;
&lt;br /&gt;
“TOC in very process”&lt;br /&gt;
&lt;br /&gt;
I’m quite sure it is “Six Sigma” instead of “Sex Sigma”.&lt;br /&gt;
&lt;br /&gt;
I think that the referencing throughout the article is really well done. The flow of the article makes it quite easy to read overall, but some sentences should be shorter or rewritten for example : &lt;br /&gt;
“The rope is a signal generated by the constraint indicating that some CTs have been consumed which triggers the start for new CTs to be processed in the flow.”&lt;br /&gt;
Basically I think that some work on the syntax have to be done.&lt;br /&gt;
Finally I think the presentation is various and not too monotonous which is really great.  &lt;br /&gt;
 &lt;br /&gt;
*Schemas and photos&lt;br /&gt;
I believe the tables furnished interesting content but gather a lot of text and could therefore be resumed or more precisely introduced. &lt;br /&gt;
The positioning of the figures and tables cannot be judge at this point but the word version seems great to me.&lt;br /&gt;
&lt;br /&gt;
*Links, connections and comprehension. &lt;br /&gt;
The article describes step by step the methods while considering literature reference. I think that provides a simple and great comprehension of the topic. &lt;br /&gt;
The example is more than welcomed in the article, in order to complete the content, it may be a good idea to try to find another spot in order to introduce a practical example of how TOC can be used in a project ( even if it is necessary to oversimplify a situation).   &lt;br /&gt;
&lt;br /&gt;
*Bibliography &lt;br /&gt;
The references seem to be very serious one. &lt;br /&gt;
The number of references is satisfying at this point, simply remember to explain for each one how it is relevant to the topic and why it should be consulted by the reader.  &lt;br /&gt;
&lt;br /&gt;
*Conclusion and advices: &lt;br /&gt;
The subject is fully treated and well presented with a reduced amount of words, therefore it could be great to add more content regarding the possible extension or future development of the methods, original applications or your own point of view well argued.&lt;br /&gt;
On the other hand, adding more examples in order to make the theory more accessible and visible can, I think, also be a great option. It could also clarify the connection with program, project or portfolio management.&lt;br /&gt;
Of course, the translation from Word to Wiki has to be done properly in order to ensure a good visibility for the article.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==Answer to reviewer 3 from S997303==&lt;br /&gt;
Hi,&lt;br /&gt;
thank you for constructive input. You did a very thoroughly job. It was very useful. I have added more content about TOC for PM and also some examples.&lt;br /&gt;
Unfortunately I did not have time to add as many good examples as I could have wished. For the references I have added explanation to why they are important for the subject.&lt;br /&gt;
Thank you for giving a balanced review incl. both positive things and things to improve. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===Reviewer 1, Konstantinos Lymperis, s142330===&lt;br /&gt;
&lt;br /&gt;
Overall the article is well written and easily understood by a reader who is not familiar with the topic. All main points are illustrated by figures, which help to visualize the theory.&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Formal aspects&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*I would strongly recommend to use the === for the chapters and the == for the subchapters in order to create the table of contents&lt;br /&gt;
&lt;br /&gt;
*There are some spelling and grammar mistakes throughout the article. However, they can be easily spotted and corrected by the author prior to finalizing the article.&lt;br /&gt;
&lt;br /&gt;
*As key concepts are introduced via tables and figures, it would be nice to link them with their actual source. Also, at the time of the review the figures and tables were not yet uploaded in the wiki edition but the format and their location blends well with the flow of the article.&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Content&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*Some concepts and methodologies introduced in the article are not thoroughly explained (eg. buffer inventory, the critical chain method). Therefore, since the article is less than 3000 words in length, the definitions of the concepts could be a useful addition for a more in depth analysis of the subject.&lt;br /&gt;
&lt;br /&gt;
*Regarding the structure of the article, someone could note that the sub-chapter 2.2 &amp;quot;Advantages&amp;quot; should not be in the chapter &amp;quot;Applications&amp;quot;. Maybe it could be paired with the limitations at chapter 3 under the title &amp;quot;Advantages and limitations of the TOC theory&amp;quot;.&lt;br /&gt;
&lt;br /&gt;
*The abstract could include a statement in regards to limitations described in the article.&lt;br /&gt;
&lt;br /&gt;
*Sub-chapter 2.1 explains the relatediness of TOC with project management. It would be better though to give some examples  to explain statements such as the following: &amp;quot;if scope increases with fixed cost (or resources) schedule tends to increase&amp;quot;.&lt;br /&gt;
&lt;br /&gt;
*Furthermore, although chapter 2.3 is an application of the TOC theory, someone could argue that is not so releavant with the project, program or portfolio management.&lt;br /&gt;
&lt;br /&gt;
*The references are sufficient and easily distinguisted with personal opinions.&lt;br /&gt;
&lt;br /&gt;
==Answer to reviewer 1 from S997303==&lt;br /&gt;
Thank you very much for your review. You have a very pleasant way of providing constructive feed back.&lt;br /&gt;
I have tried to improve formal aspects. Your suggestion of linking tables and figures to actual source is very good, unfortunately I had to prioritize otherwise due to time pressure.&lt;br /&gt;
As for content I have tried to explain more thoroughly all the &amp;quot;important&amp;quot; words as well adding more in depth analysis of TOC used for PM.&lt;br /&gt;
I have followed your suggestion about structure and added advantages in the section with limitations. That was a good point. &lt;br /&gt;
Also I have removed the section 2.3 as suggested. You were right. This example was not relevant in the article.&lt;br /&gt;
I have learned a lot from your review. Thanks.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Talk:Theory_of_Constraint&amp;diff=18387</id>
		<title>Talk:Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Talk:Theory_of_Constraint&amp;diff=18387"/>
		<updated>2015-10-01T16:19:01Z</updated>

		<summary type="html">&lt;p&gt;S997303: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;Josef: Jane, I like the idea. Make sure to stick to the structure we propose for &amp;quot;methods&amp;quot; articles. I am looking forward to reading about the application of TOC in project management!&lt;br /&gt;
&lt;br /&gt;
===Reviewer 2, lessisv===&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Overall overview&#039;&#039;&#039;.&lt;br /&gt;
By the time the review was made, there were not Wiki functions used or figures. The author provided a word document to &lt;br /&gt;
review instead. The topic is a really interesting one to look into and the article so far seems to deliver what is &lt;br /&gt;
expected. &lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Formal aspects.&#039;&#039;&#039;&lt;br /&gt;
The article presents some syntax, grammatical and typing errors, but since the article is not in its final form , i am sure that&lt;br /&gt;
the author will correct them. The figures look good and help illustrating what is written in text. However some of the tables&lt;br /&gt;
(presented in the word document) seem to hold a lot of information inside and are a bit difficult to read. When writing in wiki&lt;br /&gt;
it would be better if this information is presented in a cleaner way.&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Content aspects.&#039;&#039;&#039; &amp;lt;br&amp;gt;&lt;br /&gt;
The article consists of 2200 words, so there is still room for additions, as far as the content is concerned. The author uses quiet&lt;br /&gt;
a few references, which make the whole article look really solid. I also liked that you looked at the topic from 2 different perspectives.&lt;br /&gt;
Your limitations section was a bit difficult to read - check your syntax.&lt;br /&gt;
 &lt;br /&gt;
&#039;&#039;&#039; Conclusion and advices.&#039;&#039;&#039; &amp;lt;br&amp;gt;&lt;br /&gt;
All in all an interesting article, although a shame that i could not read it through the wiki and see it in its full potential. As far as i &lt;br /&gt;
can tell this is not close to the final version as the syntax is a bit confusing in various parts among the article. While what you write looks&lt;br /&gt;
solid (always backed up with references), is a bit hard to follow your writing. I would suggest to make it a bit &amp;quot;easier in the eyes&amp;quot; so that &lt;br /&gt;
the reader does not lose interest.&lt;br /&gt;
&lt;br /&gt;
==Answer to reviewer 2 from S997303==&lt;br /&gt;
Hi,&lt;br /&gt;
thank you for constructive input. You are right about formal aspects - I have tried to spell better and remove syntax. Also I have added more content.&lt;br /&gt;
The WIKI functionalities regarding references I have not improved that much as my sources are mainly articles with no link. &lt;br /&gt;
To be honest I worked under time pressure and unfortunately I was forced to prioritize.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===Reviewer 3, Damien===&lt;br /&gt;
This article was accessed the 22/09/2015 16:00&lt;br /&gt;
&lt;br /&gt;
*Overall overview. &lt;br /&gt;
There are no Wiki functions used and no figures. However a word version was available for this review.&lt;br /&gt;
The amount of text doesn’t fulfil the 3000 words required, so addition have to be made in terms of content. The plan and the structure of the article allow a reader to fully understand the concept without specific prerequisite knowledge. &lt;br /&gt;
&lt;br /&gt;
*Formal aspect: &lt;br /&gt;
Mistakes : &lt;br /&gt;
&lt;br /&gt;
“an” =&amp;gt; and in the Abstract&lt;br /&gt;
&lt;br /&gt;
“ ) “ in 1.1 without “ ( “&lt;br /&gt;
&lt;br /&gt;
“TOC in very process”&lt;br /&gt;
&lt;br /&gt;
I’m quite sure it is “Six Sigma” instead of “Sex Sigma”.&lt;br /&gt;
&lt;br /&gt;
I think that the referencing throughout the article is really well done. The flow of the article makes it quite easy to read overall, but some sentences should be shorter or rewritten for example : &lt;br /&gt;
“The rope is a signal generated by the constraint indicating that some CTs have been consumed which triggers the start for new CTs to be processed in the flow.”&lt;br /&gt;
Basically I think that some work on the syntax have to be done.&lt;br /&gt;
Finally I think the presentation is various and not too monotonous which is really great.  &lt;br /&gt;
 &lt;br /&gt;
*Schemas and photos&lt;br /&gt;
I believe the tables furnished interesting content but gather a lot of text and could therefore be resumed or more precisely introduced. &lt;br /&gt;
The positioning of the figures and tables cannot be judge at this point but the word version seems great to me.&lt;br /&gt;
&lt;br /&gt;
*Links, connections and comprehension. &lt;br /&gt;
The article describes step by step the methods while considering literature reference. I think that provides a simple and great comprehension of the topic. &lt;br /&gt;
The example is more than welcomed in the article, in order to complete the content, it may be a good idea to try to find another spot in order to introduce a practical example of how TOC can be used in a project ( even if it is necessary to oversimplify a situation).   &lt;br /&gt;
&lt;br /&gt;
*Bibliography &lt;br /&gt;
The references seem to be very serious one. &lt;br /&gt;
The number of references is satisfying at this point, simply remember to explain for each one how it is relevant to the topic and why it should be consulted by the reader.  &lt;br /&gt;
&lt;br /&gt;
*Conclusion and advices: &lt;br /&gt;
The subject is fully treated and well presented with a reduced amount of words, therefore it could be great to add more content regarding the possible extension or future development of the methods, original applications or your own point of view well argued.&lt;br /&gt;
On the other hand, adding more examples in order to make the theory more accessible and visible can, I think, also be a great option. It could also clarify the connection with program, project or portfolio management.&lt;br /&gt;
Of course, the translation from Word to Wiki has to be done properly in order to ensure a good visibility for the article.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==Answer to reviewer 3 from S997303==&lt;br /&gt;
Hi,&lt;br /&gt;
thank you for constructive input. You did a very thoroughly job. It was very useful. I have added more content about TOC for PM and also some examples.&lt;br /&gt;
Unfortunately I did not have time to add a good example of TOC for PM. For the references I have added explanation to why they are important for the subject.&lt;br /&gt;
Thank you for giving review incl. both positive things and of course all the things to improve. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===Reviewer 1, Konstantinos Lymperis, s142330===&lt;br /&gt;
&lt;br /&gt;
Overall the article is well written and easily understood by a reader who is not familiar with the topic. All main points are illustrated by figures, which help to visualize the theory.&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Formal aspects&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*I would strongly recommend to use the === for the chapters and the == for the subchapters in order to create the table of contents&lt;br /&gt;
&lt;br /&gt;
*There are some spelling and grammar mistakes throughout the article. However, they can be easily spotted and corrected by the author prior to finalizing the article.&lt;br /&gt;
&lt;br /&gt;
*As key concepts are introduced via tables and figures, it would be nice to link them with their actual source. Also, at the time of the review the figures and tables were not yet uploaded in the wiki edition but the format and their location blends well with the flow of the article.&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Content&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*Some concepts and methodologies introduced in the article are not thoroughly explained (eg. buffer inventory, the critical chain method). Therefore, since the article is less than 3000 words in length, the definitions of the concepts could be a useful addition for a more in depth analysis of the subject.&lt;br /&gt;
&lt;br /&gt;
*Regarding the structure of the article, someone could note that the sub-chapter 2.2 &amp;quot;Advantages&amp;quot; should not be in the chapter &amp;quot;Applications&amp;quot;. Maybe it could be paired with the limitations at chapter 3 under the title &amp;quot;Advantages and limitations of the TOC theory&amp;quot;.&lt;br /&gt;
&lt;br /&gt;
*The abstract could include a statement in regards to limitations described in the article.&lt;br /&gt;
&lt;br /&gt;
*Sub-chapter 2.1 explains the relatediness of TOC with project management. It would be better though to give some examples  to explain statements such as the following: &amp;quot;if scope increases with fixed cost (or resources) schedule tends to increase&amp;quot;.&lt;br /&gt;
&lt;br /&gt;
*Furthermore, although chapter 2.3 is an application of the TOC theory, someone could argue that is not so releavant with the project, program or portfolio management.&lt;br /&gt;
&lt;br /&gt;
*The references are sufficient and easily distinguisted with personal opinions.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==Answer to reviewer 1 from S997303==&lt;br /&gt;
Thank you very much for your review. You have a very pleasant way of providing constructive feed back.&lt;br /&gt;
I have tried to improve formal aspects. Your suggestion of linking tables and figures to actual source is very good, unfortunately I had to prioritize otherwise due to time pressure.&lt;br /&gt;
As for content I have tried to explain more thoroughly all the &amp;quot;important&amp;quot; words as well adding more in depth analysis of TOC used for PM.&lt;br /&gt;
I have followed your suggestion about structure and added advantages in the section with limitations. That was a good point. &lt;br /&gt;
Also I have removed the section 2.3 as suggested. You were right. This example was not relevant in the article.&lt;br /&gt;
I have learned a lot from your review. Thanks.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Talk:Theory_of_Constraint&amp;diff=18386</id>
		<title>Talk:Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Talk:Theory_of_Constraint&amp;diff=18386"/>
		<updated>2015-10-01T15:45:24Z</updated>

		<summary type="html">&lt;p&gt;S997303: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;Josef: Jane, I like the idea. Make sure to stick to the structure we propose for &amp;quot;methods&amp;quot; articles. I am looking forward to reading about the application of TOC in project management!&lt;br /&gt;
&lt;br /&gt;
===Reviewer 2, lessisv===&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Overall overview&#039;&#039;&#039;.&lt;br /&gt;
By the time the review was made, there were not Wiki functions used or figures. The author provided a word document to &lt;br /&gt;
review instead. The topic is a really interesting one to look into and the article so far seems to deliver what is &lt;br /&gt;
expected. &lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Formal aspects.&#039;&#039;&#039;&lt;br /&gt;
The article presents some syntax, grammatical and typing errors, but since the article is not in its final form , i am sure that&lt;br /&gt;
the author will correct them. The figures look good and help illustrating what is written in text. However some of the tables&lt;br /&gt;
(presented in the word document) seem to hold a lot of information inside and are a bit difficult to read. When writing in wiki&lt;br /&gt;
it would be better if this information is presented in a cleaner way.&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Content aspects.&#039;&#039;&#039; &amp;lt;br&amp;gt;&lt;br /&gt;
The article consists of 2200 words, so there is still room for additions, as far as the content is concerned. The author uses quiet&lt;br /&gt;
a few references, which make the whole article look really solid. I also liked that you looked at the topic from 2 different perspectives.&lt;br /&gt;
Your limitations section was a bit difficult to read - check your syntax.&lt;br /&gt;
 &lt;br /&gt;
&#039;&#039;&#039; Conclusion and advices.&#039;&#039;&#039; &amp;lt;br&amp;gt;&lt;br /&gt;
All in all an interesting article, although a shame that i could not read it through the wiki and see it in its full potential. As far as i &lt;br /&gt;
can tell this is not close to the final version as the syntax is a bit confusing in various parts among the article. While what you write looks&lt;br /&gt;
solid (always backed up with references), is a bit hard to follow your writing. I would suggest to make it a bit &amp;quot;easier in the eyes&amp;quot; so that &lt;br /&gt;
the reader does not lose interest.&lt;br /&gt;
&lt;br /&gt;
==S997303==&lt;br /&gt;
Hi &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===Reviewer 3, Damien===&lt;br /&gt;
This article was accessed the 22/09/2015 16:00&lt;br /&gt;
&lt;br /&gt;
*Overall overview. &lt;br /&gt;
There are no Wiki functions used and no figures. However a word version was available for this review.&lt;br /&gt;
The amount of text doesn’t fulfil the 3000 words required, so addition have to be made in terms of content. The plan and the structure of the article allow a reader to fully understand the concept without specific prerequisite knowledge. &lt;br /&gt;
&lt;br /&gt;
*Formal aspect: &lt;br /&gt;
Mistakes : &lt;br /&gt;
&lt;br /&gt;
“an” =&amp;gt; and in the Abstract&lt;br /&gt;
&lt;br /&gt;
“ ) “ in 1.1 without “ ( “&lt;br /&gt;
&lt;br /&gt;
“TOC in very process”&lt;br /&gt;
&lt;br /&gt;
I’m quite sure it is “Six Sigma” instead of “Sex Sigma”.&lt;br /&gt;
&lt;br /&gt;
I think that the referencing throughout the article is really well done. The flow of the article makes it quite easy to read overall, but some sentences should be shorter or rewritten for example : &lt;br /&gt;
“The rope is a signal generated by the constraint indicating that some CTs have been consumed which triggers the start for new CTs to be processed in the flow.”&lt;br /&gt;
Basically I think that some work on the syntax have to be done.&lt;br /&gt;
Finally I think the presentation is various and not too monotonous which is really great.  &lt;br /&gt;
 &lt;br /&gt;
*Schemas and photos&lt;br /&gt;
I believe the tables furnished interesting content but gather a lot of text and could therefore be resumed or more precisely introduced. &lt;br /&gt;
The positioning of the figures and tables cannot be judge at this point but the word version seems great to me.&lt;br /&gt;
&lt;br /&gt;
*Links, connections and comprehension. &lt;br /&gt;
The article describes step by step the methods while considering literature reference. I think that provides a simple and great comprehension of the topic. &lt;br /&gt;
The example is more than welcomed in the article, in order to complete the content, it may be a good idea to try to find another spot in order to introduce a practical example of how TOC can be used in a project ( even if it is necessary to oversimplify a situation).   &lt;br /&gt;
&lt;br /&gt;
*Bibliography &lt;br /&gt;
The references seem to be very serious one. &lt;br /&gt;
The number of references is satisfying at this point, simply remember to explain for each one how it is relevant to the topic and why it should be consulted by the reader.  &lt;br /&gt;
&lt;br /&gt;
*Conclusion and advices: &lt;br /&gt;
The subject is fully treated and well presented with a reduced amount of words, therefore it could be great to add more content regarding the possible extension or future development of the methods, original applications or your own point of view well argued.&lt;br /&gt;
On the other hand, adding more examples in order to make the theory more accessible and visible can, I think, also be a great option. It could also clarify the connection with program, project or portfolio management.&lt;br /&gt;
Of course, the translation from Word to Wiki has to be done properly in order to ensure a good visibility for the article.&lt;br /&gt;
&lt;br /&gt;
===Reviewer 1, Konstantinos Lymperis, s142330===&lt;br /&gt;
&lt;br /&gt;
Overall the article is well written and easily understood by a reader who is not familiar with the topic. All main points are illustrated by figures, which help to visualize the theory.&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Formal aspects&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*I would strongly recommend to use the === for the chapters and the == for the subchapters in order to create the table of contents&lt;br /&gt;
&lt;br /&gt;
*There are some spelling and grammar mistakes throughout the article. However, they can be easily spotted and corrected by the author prior to finalizing the article.&lt;br /&gt;
&lt;br /&gt;
*As key concepts are introduced via tables and figures, it would be nice to link them with their actual source. Also, at the time of the review the figures and tables were not yet uploaded in the wiki edition but the format and their location blends well with the flow of the article.&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Content&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
*Some concepts and methodologies introduced in the article are not thoroughly explained (eg. buffer inventory, the critical chain method). Therefore, since the article is less than 3000 words in length, the definitions of the concepts could be a useful addition for a more in depth analysis of the subject.&lt;br /&gt;
&lt;br /&gt;
*Regarding the structure of the article, someone could note that the sub-chapter 2.2 &amp;quot;Advantages&amp;quot; should not be in the chapter &amp;quot;Applications&amp;quot;. Maybe it could be paired with the limitations at chapter 3 under the title &amp;quot;Advantages and limitations of the TOC theory&amp;quot;.&lt;br /&gt;
&lt;br /&gt;
*The abstract could include a statement in regards to limitations described in the article.&lt;br /&gt;
&lt;br /&gt;
*Sub-chapter 2.1 explains the relatediness of TOC with project management. It would be better though to give some examples  to explain statements such as the following: &amp;quot;if scope increases with fixed cost (or resources) schedule tends to increase&amp;quot;.&lt;br /&gt;
&lt;br /&gt;
*Furthermore, although chapter 2.3 is an application of the TOC theory, someone could argue that is not so releavant with the project, program or portfolio management.&lt;br /&gt;
&lt;br /&gt;
*The references are sufficient and easily distinguisted with personal opinions.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Talk:Benchmarking_in_Project_Management&amp;diff=18385</id>
		<title>Talk:Benchmarking in Project Management</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Talk:Benchmarking_in_Project_Management&amp;diff=18385"/>
		<updated>2015-10-01T15:29:20Z</updated>

		<summary type="html">&lt;p&gt;S997303: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;Anna: Just a few pointers for you article: It is very important that you keep you focus on the tool/method itself and that you really relate it properly to the overall topic of project management. The article you are making should be a contribution that others can read if they ever need this specific tool when managing a project. So maybe focus more on the use of benchmarking within project management and a little less on the overall use of benchmarking in the external/internal environment of a company.&lt;br /&gt;
&lt;br /&gt;
===Reviewer 1, S997303===&lt;br /&gt;
Hi Dimak&lt;br /&gt;
&lt;br /&gt;
•	Benchmarking is a very interesting topic, and it seems a bit difficult to structure, but I think you do it nicely and according to the requirements for the method article.&lt;br /&gt;
&lt;br /&gt;
•	Your point 2.2 is very fine and I think it is relevant to describe the development. I like your figure 2 with benchmarking generations, but the figure could be more readable, especially if you print out the article the figure is blurred.&lt;br /&gt;
&lt;br /&gt;
•	Also Figure 4 could be a little bigger and clearer, especially because I am curious to read the benchmarking parameters in the score card chart.&lt;br /&gt;
&lt;br /&gt;
•	In section 3 I could suggest you to consider creating a table listing different phases in project management and the benchmarking tools to be recommended in the different phases. This could provide the reader with an overview of how to use benchmarking in different PM phases.&lt;br /&gt;
&lt;br /&gt;
•	In section 3.1 I have a question because I am not 100% clear if “Iron triangle” and “Square Root” are tools which are used for benchmarking today, or if you are actually suggesting to consider to use these as benchmarking tools if adapted to PM.&lt;br /&gt;
&lt;br /&gt;
•	The content of your article in very interesting and you guide your reader, however, you could consider tightening up your writing style a little bit to make the text a little shorter and more precise. E.g. in section two you have a sentence of 54 words.&lt;br /&gt;
&lt;br /&gt;
•	 I miss the listing of all the references you refer to, but I am sure you have overseen this being under time pressure. Also remember annotations. &lt;br /&gt;
&lt;br /&gt;
Good luck with the completion of your article.&lt;br /&gt;
Jane&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===Reviewer 3, lessisv===&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Overall overview&#039;&#039;&#039;.&lt;br /&gt;
This is a very interesting topic and the article totally succeeds in presenting it in a very clear and straightforward&lt;br /&gt;
way to the reader.&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Formal aspects.&#039;&#039;&#039;&lt;br /&gt;
The writing is very clean, and precise vocabulary is used. All figures make sense and are well explained through the&lt;br /&gt;
text.&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Content aspects.&#039;&#039;&#039;&lt;br /&gt;
The article clearly relates to project management and in fact dedicates a whole section on it &amp;quot;Benchmarking in Project Management&amp;quot;. It takes full advantage of the word limit (3000 words) and the content is presented in a very logical way. Excellent use of references throughout the article. I also really liked the detailed &#039;&#039;&#039;Limitations&#039;&#039;&#039; section as it is very important for the reader not only to understand what a method can do, but also when is not advised to use.&lt;br /&gt;
 &lt;br /&gt;
&#039;&#039;&#039; Conclusion and advices.&#039;&#039;&#039;&lt;br /&gt;
All in all a well structured article, giving the reader to understand the topic in a very satisfactory depth. My only advice would be to maybe use bullet points to better illustrate some parts. For example after Figure 3, when talking about the different phases that benchmarking could be applied, it would be cleaner for the reader to have it presented&lt;br /&gt;
through bullet points.&lt;br /&gt;
eg.&lt;br /&gt;
*Early on benchmarking&lt;br /&gt;
*Benchmarking during project execution&lt;br /&gt;
*Post-project benchmarking&lt;br /&gt;
&lt;br /&gt;
===Reviewer 2, Konstantinos Lymperis, s142330===&lt;br /&gt;
&lt;br /&gt;
Good overall image, nice topic and fantastic reference link both inside and outside wiki! &lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Formal aspects&#039;&#039;&#039;&lt;br /&gt;
*Good grammar, not a lot of spelling mistakes. The long sentences, that the others noticed are fixed a lot in this version.&lt;br /&gt;
*The quality of some figures is not good (eg figure 3-4) and I could recommend to re-make them (figure 4) since it is simple and it would improve the readability of some key aspects.&lt;br /&gt;
*Also I would say that the eight primary competencies could be graphical represented in order to visualize important information.&lt;br /&gt;
*Finally, it would be nice to use &#039;&#039;&amp;quot;italian&amp;quot;&#039;&#039; when the expression is a directly taken from another document.&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;Content aspects&#039;&#039;&#039;&lt;br /&gt;
*The article is characterized by good cohesion and flow between chapters. It gradually &#039;zooms in&#039; from general to specific. However, I would recommend the chapter &#039;&#039;&#039;What to benchmark&#039;&#039;&#039; to be more focused on the project management aspects.&lt;br /&gt;
*Also someone good argue that there should be and some examples in order to help the reader understand general definitions. For example it could be mentioned as a success story of a benchmarking the development of the computer operational systems &#039;WINDOWS&#039;.&lt;br /&gt;
&lt;br /&gt;
===Answer to reviewers===&lt;br /&gt;
&lt;br /&gt;
Dear reviewers, thank you for your valuable comments. They indeed helped me to formulate my article on a better way. I have taken into account more or less everything that you stated in your comments. I enlarged the images, created bullet points for the phases of benchmarking, created need categories giving examples and further analyzing all the points on the What to Benchmark section and presented the competencies in bullet points. If it is possible I would like a final feedback on these changes. Thank you once again and good luck with your articles.&lt;br /&gt;
&lt;br /&gt;
Dimitris&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=File:Fig3JLY.jpeg&amp;diff=18295</id>
		<title>File:Fig3JLY.jpeg</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=File:Fig3JLY.jpeg&amp;diff=18295"/>
		<updated>2015-09-29T05:49:44Z</updated>

		<summary type="html">&lt;p&gt;S997303: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=18293</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=18293"/>
		<updated>2015-09-29T05:48:55Z</updated>

		<summary type="html">&lt;p&gt;S997303: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology can be used to identify and eliminate constraints in an organization and it can be a tool for continuously improvement in the same. &lt;br /&gt;
&lt;br /&gt;
TOC is originally applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a production schedule method to a project management methodology that can be used to schedule resources in the execution of project. Critical Chain Project Management CCPM has a focus on how project managers deals with human behaviour. The technical aspects of CCPM are to focus on the critical areas by identifying the critical chain and to insert buffers at appropriate points in the project network. &lt;br /&gt;
&lt;br /&gt;
The drawbacks of TOC and CCPM seems to be limited research in the field and the acceptance of the employee using this methodology.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in his book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649)&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See a list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1eJLY.jpeg|thumb|center|upright=4|alt=Con| Table 1 Types of Constraints (REF3, p6-7)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are not always easy to identify. Often they can be non physical or difficult to measure. In many cases a policy is most likely behind a constraint from any of the other categories mentioned in table 1. For this reason TOC assigns a high importance to policy analysis. (REF3, p7) En example is a strategy of an organization to get closer to the customers in the local geographical markets. However if the distribution set up of the organization is not supporting roll out of this awareness strategy it could be identified as a constraint to obtain the strategy.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step further actions are to be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has been &amp;quot;broken&amp;quot;. In this step some investments or reorganization might be considered necessary in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the continuous cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe and analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying ahead of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	&#039;&#039;&#039;What needs to be changed?&#039;&#039;&#039; How to identify the weakest link (the constraint) in the organization?&lt;br /&gt;
&lt;br /&gt;
*	&#039;&#039;&#039;What should it be changed to?&#039;&#039;&#039; How can the organization be strengthened by developing good and practical solutions around the constraint?&lt;br /&gt;
&lt;br /&gt;
*	&#039;&#039;&#039;What actions will cause the change?&#039;&#039;&#039; How should the organization implement the solutions?&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. &lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project to be “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has a big impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology and the Five Focusing Steps methodology is adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a &amp;quot;low-risk&amp;quot; activity duration of the project is estimated. Here the estimators have to understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan. This also requires that the participants devote 100% of their time to the project. As illustrated in figure 3 below the critical chain use reduced activity duration estimates compared to PERT-CPM. In other words it means that the critical chain constitutes the constraint that determines the earliest date that a project can finish. Monitoring the progress along this critical chain is crucial, because it will reflect the progress of the entire project. &lt;br /&gt;
&lt;br /&gt;
[[Image:Fig3JLY.jpeg|thumb|center|upright=4|alt=Con| Figure 3 CPPM compared to traditional PERT-CPM]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; step look at the non-critical chain paths. CCPM uses “late start” for all non-critical project activities. This makes sense because feeding buffers will protect the critical chain from delays occurring in non-critical chain activities. You can say that feeding buffers protect against variability to protect the overall project form late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Also a project buffer is established in the end of the final activity to protects against variability and uncertainty that might impact the critical chain.&lt;br /&gt;
CCPM project plans provide data for the start of activity chains only as well as data at the end of the project buffer. This is to enable the project team to focus on completion of the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step of CPPM ......&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in a production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This means that the thinking process tools are very useful to systematically cover whole process from identifying and connecting various undesirable effects using effect-cause diagramming principles to diagnose what in a system needs to be changed. And also these tools can verbalize inherent conflicts and come up with ideas which can be used to resolve core problems without crating new undesirable effects (REF6).&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
 &lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. Whereas The Critical Path used in a PERT/CPM approach only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* A major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to Dave Nave is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of TOC has not been empirically developed and tested which is required to be accepted as a general theory.&lt;br /&gt;
&lt;br /&gt;
* Even though the concept of CCPM with buffers whether project, feeding or resource can easily be added to existing project management approaches the critical aspect in CCPM is that its success depends on the project participants acceptance of the CCPM premises (e.g. the cut in activity times) as well as the project managements understanding of the psychology of the project team.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
This paper describes and illustrates the key element of TOC, its development and another valuable asset of the TOC toolbox called critical chain. Critical chains constitutes the application to onetime projects of the same principles that DBR applies to repetitive production. CCPM is presented in this paper as well.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=18289</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=18289"/>
		<updated>2015-09-29T05:45:12Z</updated>

		<summary type="html">&lt;p&gt;S997303: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology can be used to identify and eliminate constraints in an organization and it can be a tool for continuously improvement in the same. &lt;br /&gt;
&lt;br /&gt;
TOC is originally applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a production schedule method to a project management methodology that can be used to schedule resources in the execution of project. Critical Chain Project Management CCPM has a focus on how project managers deals with human behaviour. The technical aspects of CCPM are to focus on the critical areas by identifying the critical chain and to insert buffers at appropriate points in the project network. &lt;br /&gt;
&lt;br /&gt;
The drawbacks of TOC and CCPM seems to be limited research in the field and the acceptance of the employee using this methodology.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in his book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649)&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See a list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1eJLY.jpeg|thumb|center|upright=4|alt=Con| Table 1 Types of Constraints (REF3, p6-7)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are not always easy to identify. Often they can be non physical or difficult to measure. In many cases a policy is most likely behind a constraint from any of the other categories mentioned in table 1. For this reason TOC assigns a high importance to policy analysis. (REF3, p7) En example is a strategy of an organization to get closer to the customers in the local geographical markets. However if the distribution set up of the organization is not supporting roll out of this awareness strategy it could be identified as a constraint to obtain the strategy.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step further actions are to be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has been &amp;quot;broken&amp;quot;. In this step some investments or reorganization might be considered necessary in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the continuous cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe and analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying ahead of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	&#039;&#039;&#039;What needs to be changed?&#039;&#039;&#039; How to identify the weakest link (the constraint) in the organization?&lt;br /&gt;
&lt;br /&gt;
*	&#039;&#039;&#039;What should it be changed to?&#039;&#039;&#039; How can the organization be strengthened by developing good and practical solutions around the constraint?&lt;br /&gt;
&lt;br /&gt;
*	&#039;&#039;&#039;What actions will cause the change?&#039;&#039;&#039; How should the organization implement the solutions?&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. &lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project to be “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has a big impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology and the Five Focusing Steps methodology is adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a &amp;quot;low-risk&amp;quot; activity duration of the project is estimated. Here the estimators have to understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan. This also requires that the participants devote 100% of their time to the project. As illustrated in figure 3 below the critical chain use reduced activity duration estimates. In other words it means that the critical chain constitutes the constraint that determines the earliest date that a project can finish. Monitoring the progress along this critical chain is crucial, because it will reflect the progress of the entire project. &lt;br /&gt;
&lt;br /&gt;
INSERT FIGURE 3 HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; step look at the non-critical chain paths. CCPM uses “late start” for all non-critical project activities. This makes sense because feeding buffers will protect the critical chain from delays occurring in non-critical chain activities. You can say that feeding buffers protect against variability to protect the overall project form late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Also a project buffer is established in the end of the final activity to protects against variability and uncertainty that might impact the critical chain.&lt;br /&gt;
CCPM project plans provide data for the start of activity chains only as well as data at the end of the project buffer. This is to enable the project team to focus on completion of the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step of CPPM ......&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in a production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This means that the thinking process tools are very useful to systematically cover whole process from identifying and connecting various undesirable effects using effect-cause diagramming principles to diagnose what in a system needs to be changed. And also these tools can verbalize inherent conflicts and come up with ideas which can be used to resolve core problems without crating new undesirable effects (REF6).&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
 &lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. Whereas The Critical Path used in a PERT/CPM approach only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* A major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to Dave Nave is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of TOC has not been empirically developed and tested which is required to be accepted as a general theory.&lt;br /&gt;
&lt;br /&gt;
* Even though the concept of CCPM with buffers whether project, feeding or resource can easily be added to existing project management approaches the critical aspect in CCPM is that its success depends on the project participants acceptance of the CCPM premises (e.g. the cut in activity times) as well as the project managements understanding of the psychology of the project team.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
This paper describes and illustrates the key element of TOC, its development and another valuable asset of the TOC toolbox called critical chain. Critical chains constitutes the application to onetime projects of the same principles that DBR applies to repetitive production. CCPM is presented in this paper as well.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=18285</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=18285"/>
		<updated>2015-09-29T05:38:36Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* Limitations of TOC */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology can be used to identify and eliminate constraints in an organization and it can be a tool for continuously improvement in the same. &lt;br /&gt;
&lt;br /&gt;
TOC is originally applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a production schedule method to a project management methodology that can be used to schedule resources in the execution of project. Critical Chain Project Management CCPM has a focus on how project managers deals with human behaviour. The technical aspects of CCPM are to focus on the critical areas by identifying the critical chain and to insert buffers at appropriate points in the project network. &lt;br /&gt;
&lt;br /&gt;
The drawbacks of TOC and CCPM are....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in his book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649)&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See a list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1eJLY.jpeg|thumb|center|upright=4|alt=Con| Table 1 Types of Constraints (REF3, p6-7)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are not always easy to identify. Often they can be non physical or difficult to measure. In many cases a policy is most likely behind a constraint from any of the other categories mentioned in table 1. For this reason TOC assigns a high importance to policy analysis. (REF3, p7) En example is a strategy of an organization to get closer to the customers in the local geographical markets. However if the distribution set up of the organization is not supporting roll out of this awareness strategy it could be identified as a constraint to obtain the strategy.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step further actions are to be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has been &amp;quot;broken&amp;quot;. In this step some investments or reorganization might be considered necessary in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the continuous cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe and analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying ahead of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	&#039;&#039;&#039;What needs to be changed?&#039;&#039;&#039; How to identify the weakest link (the constraint) in the organization?&lt;br /&gt;
&lt;br /&gt;
*	&#039;&#039;&#039;What should it be changed to?&#039;&#039;&#039; How can the organization be strengthened by developing good and practical solutions around the constraint?&lt;br /&gt;
&lt;br /&gt;
*	&#039;&#039;&#039;What actions will cause the change?&#039;&#039;&#039; How should the organization implement the solutions?&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. &lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project to be “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has a big impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology and the Five Focusing Steps methodology is adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a &amp;quot;low-risk&amp;quot; activity duration of the project is estimated. Here the estimators have to understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan. This also requires that the participants devote 100% of their time to the project. As illustrated in figure 3 below the critical chain use reduced activity duration estimates. In other words it means that the critical chain constitutes the constraint that determines the earliest date that a project can finish. Monitoring the progress along this critical chain is crucial, because it will reflect the progress of the entire project. &lt;br /&gt;
&lt;br /&gt;
INSERT FIGURE 3 HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; step look at the non-critical chain paths. CCPM uses “late start” for all non-critical project activities. This makes sense because feeding buffers will protect the critical chain from delays occurring in non-critical chain activities. You can say that feeding buffers protect against variability to protect the overall project form late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Also a project buffer is established in the end of the final activity to protects against variability and uncertainty that might impact the critical chain.&lt;br /&gt;
CCPM project plans provide data for the start of activity chains only as well as data at the end of the project buffer. This is to enable the project team to focus on completion of the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step of CPPM ......&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in a production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This means that the thinking process tools are very useful to systematically cover whole process from identifying and connecting various undesirable effects using effect-cause diagramming principles to diagnose what in a system needs to be changed. And also these tools can verbalize inherent conflicts and come up with ideas which can be used to resolve core problems without crating new undesirable effects (REF6).&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
 &lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. Whereas The Critical Path used in a PERT/CPM approach only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* A major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to Dave Nave is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of TOC has not been empirically developed and tested which is required to be accepted as a general theory.&lt;br /&gt;
&lt;br /&gt;
* Even though the concept of CCPM with buffers whether project, feeding or resource can easily be added to existing project management approaches the critical aspect in CCPM is that its success depends on the project participants acceptance of the CCPM premises (e.g. the cut in activity times) as well as the project managements understanding of the psychology of the project team.&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
This paper describes and illustrates the key element of TOC, its development and another valuable asset of the TOC toolbox called critical chain. Critical chains constitutes the application to onetime projects of the same principles that DBR applies to repetitive production. CCPM is presented in this paper as well.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=18283</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=18283"/>
		<updated>2015-09-29T05:14:50Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* Advantages of TOC */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology can be used to identify and eliminate constraints in an organization and it can be a tool for continuously improvement in the same. &lt;br /&gt;
&lt;br /&gt;
TOC is originally applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a production schedule method to a project management methodology that can be used to schedule resources in the execution of project. Critical Chain Project Management CCPM has a focus on how project managers deals with human behaviour. The technical aspects of CCPM are to focus on the critical areas by identifying the critical chain and to insert buffers at appropriate points in the project network. &lt;br /&gt;
&lt;br /&gt;
The drawbacks of TOC and CCPM are....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in his book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649)&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See a list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1eJLY.jpeg|thumb|center|upright=4|alt=Con| Table 1 Types of Constraints (REF3, p6-7)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are not always easy to identify. Often they can be non physical or difficult to measure. In many cases a policy is most likely behind a constraint from any of the other categories mentioned in table 1. For this reason TOC assigns a high importance to policy analysis. (REF3, p7) En example is a strategy of an organization to get closer to the customers in the local geographical markets. However if the distribution set up of the organization is not supporting roll out of this awareness strategy it could be identified as a constraint to obtain the strategy.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step further actions are to be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has been &amp;quot;broken&amp;quot;. In this step some investments or reorganization might be considered necessary in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the continuous cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe and analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying ahead of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	&#039;&#039;&#039;What needs to be changed?&#039;&#039;&#039; How to identify the weakest link (the constraint) in the organization?&lt;br /&gt;
&lt;br /&gt;
*	&#039;&#039;&#039;What should it be changed to?&#039;&#039;&#039; How can the organization be strengthened by developing good and practical solutions around the constraint?&lt;br /&gt;
&lt;br /&gt;
*	&#039;&#039;&#039;What actions will cause the change?&#039;&#039;&#039; How should the organization implement the solutions?&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. &lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project to be “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has a big impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology and the Five Focusing Steps methodology is adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a &amp;quot;low-risk&amp;quot; activity duration of the project is estimated. Here the estimators have to understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan. This also requires that the participants devote 100% of their time to the project. As illustrated in figure 3 below the critical chain use reduced activity duration estimates. In other words it means that the critical chain constitutes the constraint that determines the earliest date that a project can finish. Monitoring the progress along this critical chain is crucial, because it will reflect the progress of the entire project. &lt;br /&gt;
&lt;br /&gt;
INSERT FIGURE 3 HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; step look at the non-critical chain paths. CCPM uses “late start” for all non-critical project activities. This makes sense because feeding buffers will protect the critical chain from delays occurring in non-critical chain activities. You can say that feeding buffers protect against variability to protect the overall project form late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Also a project buffer is established in the end of the final activity to protects against variability and uncertainty that might impact the critical chain.&lt;br /&gt;
CCPM project plans provide data for the start of activity chains only as well as data at the end of the project buffer. This is to enable the project team to focus on completion of the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step of CPPM ......&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in a production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This means that the thinking process tools are very useful to systematically cover whole process from identifying and connecting various undesirable effects using effect-cause diagramming principles to diagnose what in a system needs to be changed. And also these tools can verbalize inherent conflicts and come up with ideas which can be used to resolve core problems without crating new undesirable effects (REF6).&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
 &lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. Whereas The Critical Path used in a PERT/CPM approach only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to Dave Nave is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of TOC has not been empirically developed and tested which is required to be accepted as a general theory.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
This paper describes and illustrates the key element of TOC, its development and another valuable asset of the TOC toolbox called critical chain. Critical chains constitutes the application to onetime projects of the same principles that DBR applies to repetitive production. CCPM is presented in this paper as well.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=18278</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=18278"/>
		<updated>2015-09-29T05:04:17Z</updated>

		<summary type="html">&lt;p&gt;S997303: /*  Applications */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology can be used to identify and eliminate constraints in an organization and it can be a tool for continuously improvement in the same. &lt;br /&gt;
&lt;br /&gt;
TOC is originally applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a production schedule method to a project management methodology that can be used to schedule resources in the execution of project. Critical Chain Project Management CCPM has a focus on how project managers deals with human behaviour. The technical aspects of CCPM are to focus on the critical areas by identifying the critical chain and to insert buffers at appropriate points in the project network. &lt;br /&gt;
&lt;br /&gt;
The drawbacks of TOC and CCPM are....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in his book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649)&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See a list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1eJLY.jpeg|thumb|center|upright=4|alt=Con| Table 1 Types of Constraints (REF3, p6-7)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are not always easy to identify. Often they can be non physical or difficult to measure. In many cases a policy is most likely behind a constraint from any of the other categories mentioned in table 1. For this reason TOC assigns a high importance to policy analysis. (REF3, p7) En example is a strategy of an organization to get closer to the customers in the local geographical markets. However if the distribution set up of the organization is not supporting roll out of this awareness strategy it could be identified as a constraint to obtain the strategy.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step further actions are to be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has been &amp;quot;broken&amp;quot;. In this step some investments or reorganization might be considered necessary in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the continuous cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe and analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying ahead of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	&#039;&#039;&#039;What needs to be changed?&#039;&#039;&#039; How to identify the weakest link (the constraint) in the organization?&lt;br /&gt;
&lt;br /&gt;
*	&#039;&#039;&#039;What should it be changed to?&#039;&#039;&#039; How can the organization be strengthened by developing good and practical solutions around the constraint?&lt;br /&gt;
&lt;br /&gt;
*	&#039;&#039;&#039;What actions will cause the change?&#039;&#039;&#039; How should the organization implement the solutions?&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. &lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project to be “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has a big impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology and the Five Focusing Steps methodology is adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a &amp;quot;low-risk&amp;quot; activity duration of the project is estimated. Here the estimators have to understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan. This also requires that the participants devote 100% of their time to the project. As illustrated in figure 3 below the critical chain use reduced activity duration estimates. In other words it means that the critical chain constitutes the constraint that determines the earliest date that a project can finish. Monitoring the progress along this critical chain is crucial, because it will reflect the progress of the entire project. &lt;br /&gt;
&lt;br /&gt;
INSERT FIGURE 3 HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; step look at the non-critical chain paths. CCPM uses “late start” for all non-critical project activities. This makes sense because feeding buffers will protect the critical chain from delays occurring in non-critical chain activities. You can say that feeding buffers protect against variability to protect the overall project form late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Also a project buffer is established in the end of the final activity to protects against variability and uncertainty that might impact the critical chain.&lt;br /&gt;
CCPM project plans provide data for the start of activity chains only as well as data at the end of the project buffer. This is to enable the project team to focus on completion of the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step of CPPM ......&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in a production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This means that the thinking process tools are very useful to systematically cover whole process from identifying and connecting various undesirable effects using effect-cause diagramming principles to diagnose what in a system needs to be changed. And also these tools can verbalize inherent conflicts and come up with ideas which can be used to resolve core problems without crating new undesirable effects (REF6).&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. Whereas The Critical Path used in a PERT/CPM approach only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to Dave Nave is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of TOC has not been empirically developed and tested which is required to be accepted as a general theory.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
This paper describes and illustrates the key element of TOC, its development and another valuable asset of the TOC toolbox called critical chain. Critical chains constitutes the application to onetime projects of the same principles that DBR applies to repetitive production. CCPM is presented in this paper as well.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=18273</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=18273"/>
		<updated>2015-09-29T05:00:01Z</updated>

		<summary type="html">&lt;p&gt;S997303: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology can be used to identify and eliminate constraints in an organization and it can be a tool for continuously improvement in the same. &lt;br /&gt;
&lt;br /&gt;
TOC is originally applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a production schedule method to a project management methodology that can be used to schedule resources in the execution of project. Critical Chain Project Management CCPM has a focus on how project managers deals with human behaviour. The technical aspects of CCPM are to focus on the critical areas by identifying the critical chain and to insert buffers at appropriate points in the project network. &lt;br /&gt;
&lt;br /&gt;
The drawbacks of TOC and CCPM are....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in his book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649)&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See a list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1eJLY.jpeg|thumb|center|upright=4|alt=Con| Table 1 Types of Constraints (REF3, p6-7)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are not always easy to identify. Often they can be non physical or difficult to measure. In many cases a policy is most likely behind a constraint from any of the other categories mentioned in table 1. For this reason TOC assigns a high importance to policy analysis. (REF3, p7) En example is a strategy of an organization to get closer to the customers in the local geographical markets. However if the distribution set up of the organization is not supporting roll out of this awareness strategy it could be identified as a constraint to obtain the strategy.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step further actions are to be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has been &amp;quot;broken&amp;quot;. In this step some investments or reorganization might be considered necessary in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the continuous cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe and analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying ahead of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	&#039;&#039;&#039;What needs to be changed?&#039;&#039;&#039; How to identify the weakest link (the constraint) in the organization?&lt;br /&gt;
&lt;br /&gt;
*	&#039;&#039;&#039;What should it be changed to?&#039;&#039;&#039; How can the organization be strengthened by developing good and practical solutions around the constraint?&lt;br /&gt;
&lt;br /&gt;
*	&#039;&#039;&#039;What actions will cause the change?&#039;&#039;&#039; How should the organization implement the solutions?&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. TOC is also used in finance to INSERT MERE HER....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project to be “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has a big impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology and the Five Focusing Steps methodology is adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a &amp;quot;low-risk&amp;quot; activity duration of the project is estimated. Here the estimators have to understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan. This also requires that the participants devote 100% of their time to the project. As illustrated in figure 3 below the critical chain use reduced activity duration estimates. In other words it means that the critical chain constitutes the constraint that determines the earliest date that a project can finish. Monitoring the progress along this critical chain is crucial, because it will reflect the progress of the entire project. &lt;br /&gt;
&lt;br /&gt;
INSERT FIGURE 3 HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; step look at the non-critical chain paths. CCPM uses “late start” for all non-critical project activities. This makes sense because feeding buffers will protect the critical chain from delays occurring in non-critical chain activities. You can say that feeding buffers protect against variability to protect the overall project form late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Also a project buffer is established in the end of the final activity to protects against variability and uncertainty that might impact the critical chain.&lt;br /&gt;
CCPM project plans provide data for the start of activity chains only as well as data at the end of the project buffer. This is to enable the project team to focus on completion of the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step of CPPM ......&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in a production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This means that the thinking process tools are very useful to systematically cover whole process from identifying and connecting various undesirable effects using effect-cause diagramming principles to diagnose what in a system needs to be changed. And also these tools can verbalize inherent conflicts and come up with ideas which can be used to resolve core problems without crating new undesirable effects (REF6).&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. Whereas The Critical Path used in a PERT/CPM approach only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to Dave Nave is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of TOC has not been empirically developed and tested which is required to be accepted as a general theory.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
This paper describes and illustrates the key element of TOC, its development and another valuable asset of the TOC toolbox called critical chain. Critical chains constitutes the application to onetime projects of the same principles that DBR applies to repetitive production. CCPM is presented in this paper as well.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=18262</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=18262"/>
		<updated>2015-09-29T04:22:45Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* TOC as an On-going Improvement Process */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology can be used to identify and eliminate constraints in an organization and it can be a tool for continuously improvement in the same. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has also evolved from a production schedule method to a project management methodology that can be used to schedule resources in project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in his book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649)&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See a list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1eJLY.jpeg|thumb|center|upright=4|alt=Con| Table 1 Types of Constraints (REF3, p6-7)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are not always easy to identify. Often they can be non physical or difficult to measure. In many cases a policy is most likely behind a constraint from any of the other categories mentioned in table 1. For this reason TOC assigns a high importance to policy analysis. (REF3, p7) En example is a strategy of an organization to get closer to the customers in the local geographical markets. However if the distribution set up of the organization is not supporting roll out of this awareness strategy it could be identified as a constraint to obtain the strategy.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step further actions are to be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has been &amp;quot;broken&amp;quot;. In this step some investments or reorganization might be considered necessary in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the continuous cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe and analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying ahead of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	&#039;&#039;&#039;What needs to be changed?&#039;&#039;&#039; How to identify the weakest link (the constraint) in the organization?&lt;br /&gt;
&lt;br /&gt;
*	&#039;&#039;&#039;What should it be changed to?&#039;&#039;&#039; How can the organization be strengthened by developing good and practical solutions around the constraint?&lt;br /&gt;
&lt;br /&gt;
*	&#039;&#039;&#039;What actions will cause the change?&#039;&#039;&#039; How should the organization implement the solutions?&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. TOC is also used in finance to INSERT MERE HER....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project to be “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has a big impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology and the Five Focusing Steps methodology is adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a &amp;quot;low-risk&amp;quot; activity duration of the project is estimated. Here the estimators have to understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan. This also requires that the participants devote 100% of their time to the project. As illustrated in figure 3 below the critical chain use reduced activity duration estimates. In other words it means that the critical chain constitutes the constraint that determines the earliest date that a project can finish. Monitoring the progress along this critical chain is crucial, because it will reflect the progress of the entire project. &lt;br /&gt;
&lt;br /&gt;
INSERT FIGURE 3 HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; step look at the non-critical chain paths. CCPM uses “late start” for all non-critical project activities. This makes sense because feeding buffers will protect the critical chain from delays occurring in non-critical chain activities. You can say that feeding buffers protect against variability to protect the overall project form late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Also a project buffer is established in the end of the final activity to protects against variability and uncertainty that might impact the critical chain.&lt;br /&gt;
CCPM project plans provide data for the start of activity chains only as well as data at the end of the project buffer. This is to enable the project team to focus on completion of the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step of CPPM ......&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in a production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This means that the thinking process tools are very useful to systematically cover whole process from identifying and connecting various undesirable effects using effect-cause diagramming principles to diagnose what in a system needs to be changed. And also these tools can verbalize inherent conflicts and come up with ideas which can be used to resolve core problems without crating new undesirable effects (REF6).&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. Whereas The Critical Path used in a PERT/CPM approach only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to Dave Nave is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of TOC has not been empirically developed and tested which is required to be accepted as a general theory.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
This paper describes and illustrates the key element of TOC, its development and another valuable asset of the TOC toolbox called critical chain. Critical chains constitutes the application to onetime projects of the same principles that DBR applies to repetitive production. CCPM is presented in this paper as well.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=18261</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=18261"/>
		<updated>2015-09-29T04:20:36Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* TOC as an On-going Improvement Process */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology can be used to identify and eliminate constraints in an organization and it can be a tool for continuously improvement in the same. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has also evolved from a production schedule method to a project management methodology that can be used to schedule resources in project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in his book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649)&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See a list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1eJLY.jpeg|thumb|center|upright=4|alt=Con| Table 1 Types of Constraints (REF3, p6-7)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are not always easy to identify. Often they can be non physical or difficult to measure. In many cases a policy is most likely behind a constraint from any of the other categories mentioned in table 1. For this reason TOC assigns a high importance to policy analysis. (REF3, p7) En example is a strategy of an organization to get closer to the customers in the local geographical markets. However if the distribution set up of the organization is not supporting roll out of this awareness strategy it could be identified as a constraint to obtain the strategy.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step further actions are to be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has been &amp;quot;broken&amp;quot;. In this step some investments or reorganization might be considered necessary in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the continuous cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe and analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying ahead of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. TOC is also used in finance to INSERT MERE HER....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project to be “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has a big impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology and the Five Focusing Steps methodology is adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a &amp;quot;low-risk&amp;quot; activity duration of the project is estimated. Here the estimators have to understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan. This also requires that the participants devote 100% of their time to the project. As illustrated in figure 3 below the critical chain use reduced activity duration estimates. In other words it means that the critical chain constitutes the constraint that determines the earliest date that a project can finish. Monitoring the progress along this critical chain is crucial, because it will reflect the progress of the entire project. &lt;br /&gt;
&lt;br /&gt;
INSERT FIGURE 3 HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; step look at the non-critical chain paths. CCPM uses “late start” for all non-critical project activities. This makes sense because feeding buffers will protect the critical chain from delays occurring in non-critical chain activities. You can say that feeding buffers protect against variability to protect the overall project form late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Also a project buffer is established in the end of the final activity to protects against variability and uncertainty that might impact the critical chain.&lt;br /&gt;
CCPM project plans provide data for the start of activity chains only as well as data at the end of the project buffer. This is to enable the project team to focus on completion of the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step of CPPM ......&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in a production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This means that the thinking process tools are very useful to systematically cover whole process from identifying and connecting various undesirable effects using effect-cause diagramming principles to diagnose what in a system needs to be changed. And also these tools can verbalize inherent conflicts and come up with ideas which can be used to resolve core problems without crating new undesirable effects (REF6).&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. Whereas The Critical Path used in a PERT/CPM approach only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to Dave Nave is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of TOC has not been empirically developed and tested which is required to be accepted as a general theory.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
This paper describes and illustrates the key element of TOC, its development and another valuable asset of the TOC toolbox called critical chain. Critical chains constitutes the application to onetime projects of the same principles that DBR applies to repetitive production. CCPM is presented in this paper as well.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=18260</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=18260"/>
		<updated>2015-09-29T04:20:14Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* Drum-Buffer-Rope */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology can be used to identify and eliminate constraints in an organization and it can be a tool for continuously improvement in the same. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has also evolved from a production schedule method to a project management methodology that can be used to schedule resources in project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in his book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649)&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See a list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1eJLY.jpeg|thumb|center|upright=4|alt=Con| Table 1 Types of Constraints (REF3, p6-7)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are not always easy to identify. Often they can be non physical or difficult to measure. In many cases a policy is most likely behind a constraint from any of the other categories mentioned in table 1. For this reason TOC assigns a high importance to policy analysis. (REF3, p7) En example is a strategy of an organization to get closer to the customers in the local geographical markets. However if the distribution set up of the organization is not supporting roll out of this awareness strategy it could be identified as a constraint to obtain the strategy.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step further actions are to be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has been &amp;quot;broken&amp;quot;. In this step some investments or reorganization might be considered necessary in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the continuous cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe and analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying ahead of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. TOC is also used in finance to INSERT MERE HER....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project to be “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has a big impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology and the Five Focusing Steps methodology is adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a &amp;quot;low-risk&amp;quot; activity duration of the project is estimated. Here the estimators have to understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan. This also requires that the participants devote 100% of their time to the project. As illustrated in figure 3 below the critical chain use reduced activity duration estimates. In other words it means that the critical chain constitutes the constraint that determines the earliest date that a project can finish. Monitoring the progress along this critical chain is crucial, because it will reflect the progress of the entire project. &lt;br /&gt;
&lt;br /&gt;
INSERT FIGURE 3 HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; step look at the non-critical chain paths. CCPM uses “late start” for all non-critical project activities. This makes sense because feeding buffers will protect the critical chain from delays occurring in non-critical chain activities. You can say that feeding buffers protect against variability to protect the overall project form late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Also a project buffer is established in the end of the final activity to protects against variability and uncertainty that might impact the critical chain.&lt;br /&gt;
CCPM project plans provide data for the start of activity chains only as well as data at the end of the project buffer. This is to enable the project team to focus on completion of the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step of CPPM ......&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in a production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This means that the thinking process tools are very useful to systematically cover whole process from identifying and connecting various undesirable effects using effect-cause diagramming principles to diagnose what in a system needs to be changed. And also these tools can verbalize inherent conflicts and come up with ideas which can be used to resolve core problems without crating new undesirable effects (REF6).&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. Whereas The Critical Path used in a PERT/CPM approach only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to Dave Nave is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of TOC has not been empirically developed and tested which is required to be accepted as a general theory.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
This paper describes and illustrates the key element of TOC, its development and another valuable asset of the TOC toolbox called critical chain. Critical chains constitutes the application to onetime projects of the same principles that DBR applies to repetitive production. CCPM is presented in this paper as well.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=18259</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=18259"/>
		<updated>2015-09-29T04:17:21Z</updated>

		<summary type="html">&lt;p&gt;S997303: /*  Overview */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology can be used to identify and eliminate constraints in an organization and it can be a tool for continuously improvement in the same. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has also evolved from a production schedule method to a project management methodology that can be used to schedule resources in project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in his book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649)&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See a list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1eJLY.jpeg|thumb|center|upright=4|alt=Con| Table 1 Types of Constraints (REF3, p6-7)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are not always easy to identify. Often they can be non physical or difficult to measure. In many cases a policy is most likely behind a constraint from any of the other categories mentioned in table 1. For this reason TOC assigns a high importance to policy analysis. (REF3, p7) En example is a strategy of an organization to get closer to the customers in the local geographical markets. However if the distribution set up of the organization is not supporting roll out of this awareness strategy it could be identified as a constraint to obtain the strategy.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step further actions are to be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has been &amp;quot;broken&amp;quot;. In this step some investments or reorganization might be considered necessary in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the continuous cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe / analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying ahead of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. TOC is also used in finance to INSERT MERE HER....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project to be “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has a big impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology and the Five Focusing Steps methodology is adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a &amp;quot;low-risk&amp;quot; activity duration of the project is estimated. Here the estimators have to understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan. This also requires that the participants devote 100% of their time to the project. As illustrated in figure 3 below the critical chain use reduced activity duration estimates. In other words it means that the critical chain constitutes the constraint that determines the earliest date that a project can finish. Monitoring the progress along this critical chain is crucial, because it will reflect the progress of the entire project. &lt;br /&gt;
&lt;br /&gt;
INSERT FIGURE 3 HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; step look at the non-critical chain paths. CCPM uses “late start” for all non-critical project activities. This makes sense because feeding buffers will protect the critical chain from delays occurring in non-critical chain activities. You can say that feeding buffers protect against variability to protect the overall project form late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Also a project buffer is established in the end of the final activity to protects against variability and uncertainty that might impact the critical chain.&lt;br /&gt;
CCPM project plans provide data for the start of activity chains only as well as data at the end of the project buffer. This is to enable the project team to focus on completion of the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step of CPPM ......&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in a production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This means that the thinking process tools are very useful to systematically cover whole process from identifying and connecting various undesirable effects using effect-cause diagramming principles to diagnose what in a system needs to be changed. And also these tools can verbalize inherent conflicts and come up with ideas which can be used to resolve core problems without crating new undesirable effects (REF6).&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. Whereas The Critical Path used in a PERT/CPM approach only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to Dave Nave is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of TOC has not been empirically developed and tested which is required to be accepted as a general theory.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
This paper describes and illustrates the key element of TOC, its development and another valuable asset of the TOC toolbox called critical chain. Critical chains constitutes the application to onetime projects of the same principles that DBR applies to repetitive production. CCPM is presented in this paper as well.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=18256</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=18256"/>
		<updated>2015-09-29T04:03:39Z</updated>

		<summary type="html">&lt;p&gt;S997303: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology can be used to identify and eliminate constraints in an organization and it can be a tool for continuously improvement in the same. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has also evolved from a production schedule method to a project management methodology that can be used to schedule resources in project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in the book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1eJLY.jpeg|thumb|center|upright=4|alt=Con| Table 1 Types of Constraints (REF3, p6-7)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
In many cases a policy is most likely behind a constraint from any of the categories mentioned in the first six categories of table 1. For this reason TOC assigns a high importance to policy analysis. (REF3, p7) En example is a strategy of an organization to get closer to the customers in the local geographical markets. However if the distribution set up of the organization is not supporting roll out of this awareness strategy it could be identified as a constraint to obtain the strategy.&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In next step &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; further actions is be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has &amp;quot;broken&amp;quot;. In this step it might be considered necessary to make some investments or reorganization in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. This is a continuous improvement process.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe / analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying ahead of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. TOC is also used in finance to INSERT MERE HER....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project to be “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has a big impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology and the Five Focusing Steps methodology is adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a &amp;quot;low-risk&amp;quot; activity duration of the project is estimated. Here the estimators have to understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan. This also requires that the participants devote 100% of their time to the project. As illustrated in figure 3 below the critical chain use reduced activity duration estimates. In other words it means that the critical chain constitutes the constraint that determines the earliest date that a project can finish. Monitoring the progress along this critical chain is crucial, because it will reflect the progress of the entire project. &lt;br /&gt;
&lt;br /&gt;
INSERT FIGURE 3 HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; step look at the non-critical chain paths. CCPM uses “late start” for all non-critical project activities. This makes sense because feeding buffers will protect the critical chain from delays occurring in non-critical chain activities. You can say that feeding buffers protect against variability to protect the overall project form late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Also a project buffer is established in the end of the final activity to protects against variability and uncertainty that might impact the critical chain.&lt;br /&gt;
CCPM project plans provide data for the start of activity chains only as well as data at the end of the project buffer. This is to enable the project team to focus on completion of the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step of CPPM ......&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in a production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This means that the thinking process tools are very useful to systematically cover whole process from identifying and connecting various undesirable effects using effect-cause diagramming principles to diagnose what in a system needs to be changed. And also these tools can verbalize inherent conflicts and come up with ideas which can be used to resolve core problems without crating new undesirable effects (REF6).&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. Whereas The Critical Path used in a PERT/CPM approach only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to Dave Nave is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of TOC has not been empirically developed and tested which is required to be accepted as a general theory.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
This paper describes and illustrates the key element of TOC, its development and another valuable asset of the TOC toolbox called critical chain. Critical chains constitutes the application to onetime projects of the same principles that DBR applies to repetitive production. CCPM is presented in this paper as well.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17700</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17700"/>
		<updated>2015-09-28T22:13:36Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* Assumptions */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology is used to identify and eliminate constraints of an organization as well as being a tool for continuously improvement in the organization. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a schedule method in a production line to a project management methodology that can be used to schedule resources during project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in the book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1eJLY.jpeg|thumb|center|upright=4|alt=Con| Table 1 Types of Constraints (REF3, p6-7)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
In many cases a policy is most likely behind a constraint from any of the categories mentioned in the first six categories of table 1. For this reason TOC assigns a high importance to policy analysis. (REF3, p7) En example is a strategy of an organization to get closer to the customers in the local geographical markets. However if the distribution set up of the organization is not supporting roll out of this awareness strategy it could be identified as a constraint to obtain the strategy.&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In next step &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; further actions is be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has &amp;quot;broken&amp;quot;. In this step it might be considered necessary to make some investments or reorganization in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. This is a continuous improvement process.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe / analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying ahead of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. TOC is also used in finance to INSERT MERE HER....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project to be “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has a big impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology and the Five Focusing Steps methodology is adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a &amp;quot;low-risk&amp;quot; activity duration of the project is estimated. Here the estimators have to understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan. This also requires that the participants devote 100% of their time to the project. As illustrated in figure 3 below the critical chain use reduced activity duration estimates. In other words it means that the critical chain constitutes the constraint that determines the earliest date that a project can finish. Monitoring the progress along this critical chain is crucial, because it will reflect the progress of the entire project. &lt;br /&gt;
&lt;br /&gt;
INSERT FIGURE 3 HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; step look at the non-critical chain paths. CCPM uses “late start” for all non-critical project activities. This makes sense because feeding buffers will protect the critical chain from delays occurring in non-critical chain activities. You can say that feeding buffers protect against variability to protect the overall project form late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Also a project buffer is established in the end of the final activity to protects against variability and uncertainty that might impact the critical chain.&lt;br /&gt;
CCPM project plans provide data for the start of activity chains only as well as data at the end of the project buffer. This is to enable the project team to focus on completion of the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step of CPPM ......&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in the production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This meant that.....&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. The Critical Path used in a PERT/CPM approach, however, only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to xxxxx is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of Constraint Management has not been empirically developed and tested which is required if TOC has to be accepted as a general theory in production management.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
MISSING TEXT&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17671</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17671"/>
		<updated>2015-09-28T22:02:03Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* Assumptions */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology is used to identify and eliminate constraints of an organization as well as being a tool for continuously improvement in the organization. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a schedule method in a production line to a project management methodology that can be used to schedule resources during project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in the book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1eJLY.jpeg|thumb|center|upright=4|alt=Con| Table 1 Types of Constraints (REF3, p6-7)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are often political and event the way we think can be a constraint to our selves and our organization (REF3, p2) GIVE EXAMPLE!!!&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In next step &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; further actions is be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has &amp;quot;broken&amp;quot;. In this step it might be considered necessary to make some investments or reorganization in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. This is a continuous improvement process.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe / analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying ahead of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. TOC is also used in finance to INSERT MERE HER....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project to be “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has a big impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology and the Five Focusing Steps methodology is adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a &amp;quot;low-risk&amp;quot; activity duration of the project is estimated. Here the estimators have to understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan. This also requires that the participants devote 100% of their time to the project. As illustrated in figure 3 below the critical chain use reduced activity duration estimates. In other words it means that the critical chain constitutes the constraint that determines the earliest date that a project can finish. Monitoring the progress along this critical chain is crucial, because it will reflect the progress of the entire project. &lt;br /&gt;
&lt;br /&gt;
INSERT FIGURE 3 HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; step look at the non-critical chain paths. CCPM uses “late start” for all non-critical project activities. This makes sense because feeding buffers will protect the critical chain from delays occurring in non-critical chain activities. You can say that feeding buffers protect against variability to protect the overall project form late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Also a project buffer is established in the end of the final activity to protects against variability and uncertainty that might impact the critical chain.&lt;br /&gt;
CCPM project plans provide data for the start of activity chains only as well as data at the end of the project buffer. This is to enable the project team to focus on completion of the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step of CPPM ......&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in the production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This meant that.....&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. The Critical Path used in a PERT/CPM approach, however, only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to xxxxx is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of Constraint Management has not been empirically developed and tested which is required if TOC has to be accepted as a general theory in production management.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
MISSING TEXT&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17664</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17664"/>
		<updated>2015-09-28T22:00:30Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* Assumptions */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology is used to identify and eliminate constraints of an organization as well as being a tool for continuously improvement in the organization. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a schedule method in a production line to a project management methodology that can be used to schedule resources during project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in the book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1eJLY.jpeg|thumb|center|alt=Con| Table 1 Types of Constraints (REF3, p6-7)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are often political and event the way we think can be a constraint to our selves and our organization (REF3, p2) GIVE EXAMPLE!!!&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In next step &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; further actions is be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has &amp;quot;broken&amp;quot;. In this step it might be considered necessary to make some investments or reorganization in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. This is a continuous improvement process.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe / analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying ahead of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. TOC is also used in finance to INSERT MERE HER....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project to be “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has a big impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology and the Five Focusing Steps methodology is adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a &amp;quot;low-risk&amp;quot; activity duration of the project is estimated. Here the estimators have to understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan. This also requires that the participants devote 100% of their time to the project. As illustrated in figure 3 below the critical chain use reduced activity duration estimates. In other words it means that the critical chain constitutes the constraint that determines the earliest date that a project can finish. Monitoring the progress along this critical chain is crucial, because it will reflect the progress of the entire project. &lt;br /&gt;
&lt;br /&gt;
INSERT FIGURE 3 HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; step look at the non-critical chain paths. CCPM uses “late start” for all non-critical project activities. This makes sense because feeding buffers will protect the critical chain from delays occurring in non-critical chain activities. You can say that feeding buffers protect against variability to protect the overall project form late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Also a project buffer is established in the end of the final activity to protects against variability and uncertainty that might impact the critical chain.&lt;br /&gt;
CCPM project plans provide data for the start of activity chains only as well as data at the end of the project buffer. This is to enable the project team to focus on completion of the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step of CPPM ......&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in the production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This meant that.....&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. The Critical Path used in a PERT/CPM approach, however, only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to xxxxx is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of Constraint Management has not been empirically developed and tested which is required if TOC has to be accepted as a general theory in production management.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
MISSING TEXT&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17662</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17662"/>
		<updated>2015-09-28T22:00:03Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* Assumptions */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology is used to identify and eliminate constraints of an organization as well as being a tool for continuously improvement in the organization. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a schedule method in a production line to a project management methodology that can be used to schedule resources during project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in the book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1eJLY.jpeg|thumb|upleft=4|alt=Con| Table 1 Types of Constraints (REF3, p6-7)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are often political and event the way we think can be a constraint to our selves and our organization (REF3, p2) GIVE EXAMPLE!!!&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In next step &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; further actions is be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has &amp;quot;broken&amp;quot;. In this step it might be considered necessary to make some investments or reorganization in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. This is a continuous improvement process.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe / analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying ahead of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. TOC is also used in finance to INSERT MERE HER....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project to be “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has a big impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology and the Five Focusing Steps methodology is adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a &amp;quot;low-risk&amp;quot; activity duration of the project is estimated. Here the estimators have to understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan. This also requires that the participants devote 100% of their time to the project. As illustrated in figure 3 below the critical chain use reduced activity duration estimates. In other words it means that the critical chain constitutes the constraint that determines the earliest date that a project can finish. Monitoring the progress along this critical chain is crucial, because it will reflect the progress of the entire project. &lt;br /&gt;
&lt;br /&gt;
INSERT FIGURE 3 HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; step look at the non-critical chain paths. CCPM uses “late start” for all non-critical project activities. This makes sense because feeding buffers will protect the critical chain from delays occurring in non-critical chain activities. You can say that feeding buffers protect against variability to protect the overall project form late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Also a project buffer is established in the end of the final activity to protects against variability and uncertainty that might impact the critical chain.&lt;br /&gt;
CCPM project plans provide data for the start of activity chains only as well as data at the end of the project buffer. This is to enable the project team to focus on completion of the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step of CPPM ......&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in the production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This meant that.....&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. The Critical Path used in a PERT/CPM approach, however, only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to xxxxx is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of Constraint Management has not been empirically developed and tested which is required if TOC has to be accepted as a general theory in production management.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
MISSING TEXT&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17660</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17660"/>
		<updated>2015-09-28T21:59:41Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* Assumptions */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology is used to identify and eliminate constraints of an organization as well as being a tool for continuously improvement in the organization. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a schedule method in a production line to a project management methodology that can be used to schedule resources during project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in the book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1eJLY.jpeg|thumb|upright=4|alt=Con| Table 1 Types of Constraints (REF3, p6-7)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are often political and event the way we think can be a constraint to our selves and our organization (REF3, p2) GIVE EXAMPLE!!!&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In next step &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; further actions is be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has &amp;quot;broken&amp;quot;. In this step it might be considered necessary to make some investments or reorganization in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. This is a continuous improvement process.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe / analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying ahead of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. TOC is also used in finance to INSERT MERE HER....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project to be “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has a big impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology and the Five Focusing Steps methodology is adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a &amp;quot;low-risk&amp;quot; activity duration of the project is estimated. Here the estimators have to understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan. This also requires that the participants devote 100% of their time to the project. As illustrated in figure 3 below the critical chain use reduced activity duration estimates. In other words it means that the critical chain constitutes the constraint that determines the earliest date that a project can finish. Monitoring the progress along this critical chain is crucial, because it will reflect the progress of the entire project. &lt;br /&gt;
&lt;br /&gt;
INSERT FIGURE 3 HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; step look at the non-critical chain paths. CCPM uses “late start” for all non-critical project activities. This makes sense because feeding buffers will protect the critical chain from delays occurring in non-critical chain activities. You can say that feeding buffers protect against variability to protect the overall project form late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Also a project buffer is established in the end of the final activity to protects against variability and uncertainty that might impact the critical chain.&lt;br /&gt;
CCPM project plans provide data for the start of activity chains only as well as data at the end of the project buffer. This is to enable the project team to focus on completion of the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step of CPPM ......&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in the production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This meant that.....&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. The Critical Path used in a PERT/CPM approach, however, only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to xxxxx is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of Constraint Management has not been empirically developed and tested which is required if TOC has to be accepted as a general theory in production management.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
MISSING TEXT&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17653</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17653"/>
		<updated>2015-09-28T21:58:22Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* Assumptions */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology is used to identify and eliminate constraints of an organization as well as being a tool for continuously improvement in the organization. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a schedule method in a production line to a project management methodology that can be used to schedule resources during project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in the book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1eJLY.jpeg|thumb|left|upleftalt=Con| Table 1 Types of Constraints (REF3, p6-7)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are often political and event the way we think can be a constraint to our selves and our organization (REF3, p2) GIVE EXAMPLE!!!&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In next step &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; further actions is be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has &amp;quot;broken&amp;quot;. In this step it might be considered necessary to make some investments or reorganization in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. This is a continuous improvement process.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe / analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying ahead of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. TOC is also used in finance to INSERT MERE HER....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project to be “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has a big impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology and the Five Focusing Steps methodology is adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a &amp;quot;low-risk&amp;quot; activity duration of the project is estimated. Here the estimators have to understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan. This also requires that the participants devote 100% of their time to the project. As illustrated in figure 3 below the critical chain use reduced activity duration estimates. In other words it means that the critical chain constitutes the constraint that determines the earliest date that a project can finish. Monitoring the progress along this critical chain is crucial, because it will reflect the progress of the entire project. &lt;br /&gt;
&lt;br /&gt;
INSERT FIGURE 3 HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; step look at the non-critical chain paths. CCPM uses “late start” for all non-critical project activities. This makes sense because feeding buffers will protect the critical chain from delays occurring in non-critical chain activities. You can say that feeding buffers protect against variability to protect the overall project form late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Also a project buffer is established in the end of the final activity to protects against variability and uncertainty that might impact the critical chain.&lt;br /&gt;
CCPM project plans provide data for the start of activity chains only as well as data at the end of the project buffer. This is to enable the project team to focus on completion of the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step of CPPM ......&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in the production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This meant that.....&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. The Critical Path used in a PERT/CPM approach, however, only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to xxxxx is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of Constraint Management has not been empirically developed and tested which is required if TOC has to be accepted as a general theory in production management.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
MISSING TEXT&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=File:Tab1eJLY.jpeg&amp;diff=17647</id>
		<title>File:Tab1eJLY.jpeg</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=File:Tab1eJLY.jpeg&amp;diff=17647"/>
		<updated>2015-09-28T21:56:38Z</updated>

		<summary type="html">&lt;p&gt;S997303: S997303 uploaded a new version of &amp;amp;quot;File:Tab1eJLY.jpeg&amp;amp;quot;&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=File:Tab1eJLY.jpeg&amp;diff=17640</id>
		<title>File:Tab1eJLY.jpeg</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=File:Tab1eJLY.jpeg&amp;diff=17640"/>
		<updated>2015-09-28T21:55:35Z</updated>

		<summary type="html">&lt;p&gt;S997303: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17637</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17637"/>
		<updated>2015-09-28T21:54:44Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* Assumptions */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology is used to identify and eliminate constraints of an organization as well as being a tool for continuously improvement in the organization. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a schedule method in a production line to a project management methodology that can be used to schedule resources during project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in the book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1eJLY.jpeg|thumb|left|centre|alt=Con| Table 1 Types of Constraints (REF3, p6-7)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are often political and event the way we think can be a constraint to our selves and our organization (REF3, p2) GIVE EXAMPLE!!!&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In next step &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; further actions is be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has &amp;quot;broken&amp;quot;. In this step it might be considered necessary to make some investments or reorganization in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. This is a continuous improvement process.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe / analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying ahead of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. TOC is also used in finance to INSERT MERE HER....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project to be “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has a big impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology and the Five Focusing Steps methodology is adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a &amp;quot;low-risk&amp;quot; activity duration of the project is estimated. Here the estimators have to understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan. This also requires that the participants devote 100% of their time to the project. As illustrated in figure 3 below the critical chain use reduced activity duration estimates. In other words it means that the critical chain constitutes the constraint that determines the earliest date that a project can finish. Monitoring the progress along this critical chain is crucial, because it will reflect the progress of the entire project. &lt;br /&gt;
&lt;br /&gt;
INSERT FIGURE 3 HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; step look at the non-critical chain paths. CCPM uses “late start” for all non-critical project activities. This makes sense because feeding buffers will protect the critical chain from delays occurring in non-critical chain activities. You can say that feeding buffers protect against variability to protect the overall project form late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Also a project buffer is established in the end of the final activity to protects against variability and uncertainty that might impact the critical chain.&lt;br /&gt;
CCPM project plans provide data for the start of activity chains only as well as data at the end of the project buffer. This is to enable the project team to focus on completion of the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step of CPPM ......&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in the production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This meant that.....&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. The Critical Path used in a PERT/CPM approach, however, only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to xxxxx is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of Constraint Management has not been empirically developed and tested which is required if TOC has to be accepted as a general theory in production management.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
MISSING TEXT&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=File:Tab1dJLY.jpeg&amp;diff=17627</id>
		<title>File:Tab1dJLY.jpeg</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=File:Tab1dJLY.jpeg&amp;diff=17627"/>
		<updated>2015-09-28T21:51:30Z</updated>

		<summary type="html">&lt;p&gt;S997303: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17623</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17623"/>
		<updated>2015-09-28T21:50:54Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* Assumptions */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology is used to identify and eliminate constraints of an organization as well as being a tool for continuously improvement in the organization. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a schedule method in a production line to a project management methodology that can be used to schedule resources during project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in the book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1dJLY.jpeg|thumb|left|centre|alt=Con| Table 1 Types of Constraints (REF3, p6-7)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are often political and event the way we think can be a constraint to our selves and our organization (REF3, p2) GIVE EXAMPLE!!!&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In next step &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; further actions is be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has &amp;quot;broken&amp;quot;. In this step it might be considered necessary to make some investments or reorganization in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. This is a continuous improvement process.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe / analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying ahead of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. TOC is also used in finance to INSERT MERE HER....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project to be “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has a big impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology and the Five Focusing Steps methodology is adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a &amp;quot;low-risk&amp;quot; activity duration of the project is estimated. Here the estimators have to understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan. This also requires that the participants devote 100% of their time to the project. As illustrated in figure 3 below the critical chain use reduced activity duration estimates. In other words it means that the critical chain constitutes the constraint that determines the earliest date that a project can finish. Monitoring the progress along this critical chain is crucial, because it will reflect the progress of the entire project. &lt;br /&gt;
&lt;br /&gt;
INSERT FIGURE 3 HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; step look at the non-critical chain paths. CCPM uses “late start” for all non-critical project activities. This makes sense because feeding buffers will protect the critical chain from delays occurring in non-critical chain activities. You can say that feeding buffers protect against variability to protect the overall project form late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Also a project buffer is established in the end of the final activity to protects against variability and uncertainty that might impact the critical chain.&lt;br /&gt;
CCPM project plans provide data for the start of activity chains only as well as data at the end of the project buffer. This is to enable the project team to focus on completion of the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step of CPPM ......&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in the production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This meant that.....&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. The Critical Path used in a PERT/CPM approach, however, only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to xxxxx is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of Constraint Management has not been empirically developed and tested which is required if TOC has to be accepted as a general theory in production management.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
MISSING TEXT&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17615</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17615"/>
		<updated>2015-09-28T21:49:16Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* Assumptions */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology is used to identify and eliminate constraints of an organization as well as being a tool for continuously improvement in the organization. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a schedule method in a production line to a project management methodology that can be used to schedule resources during project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in the book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1cJLY.jpeg|thumb|left|centre|alt=Con| Table 1 Types of Constraints (REF3, p6-7)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are often political and event the way we think can be a constraint to our selves and our organization (REF3, p2) GIVE EXAMPLE!!!&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In next step &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; further actions is be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has &amp;quot;broken&amp;quot;. In this step it might be considered necessary to make some investments or reorganization in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. This is a continuous improvement process.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe / analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying ahead of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. TOC is also used in finance to INSERT MERE HER....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project to be “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has a big impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology and the Five Focusing Steps methodology is adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a &amp;quot;low-risk&amp;quot; activity duration of the project is estimated. Here the estimators have to understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan. This also requires that the participants devote 100% of their time to the project. As illustrated in figure 3 below the critical chain use reduced activity duration estimates. In other words it means that the critical chain constitutes the constraint that determines the earliest date that a project can finish. Monitoring the progress along this critical chain is crucial, because it will reflect the progress of the entire project. &lt;br /&gt;
&lt;br /&gt;
INSERT FIGURE 3 HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; step look at the non-critical chain paths. CCPM uses “late start” for all non-critical project activities. This makes sense because feeding buffers will protect the critical chain from delays occurring in non-critical chain activities. You can say that feeding buffers protect against variability to protect the overall project form late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Also a project buffer is established in the end of the final activity to protects against variability and uncertainty that might impact the critical chain.&lt;br /&gt;
CCPM project plans provide data for the start of activity chains only as well as data at the end of the project buffer. This is to enable the project team to focus on completion of the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step of CPPM ......&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in the production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This meant that.....&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. The Critical Path used in a PERT/CPM approach, however, only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to xxxxx is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of Constraint Management has not been empirically developed and tested which is required if TOC has to be accepted as a general theory in production management.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
MISSING TEXT&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17606</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17606"/>
		<updated>2015-09-28T21:47:15Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* Assumptions */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology is used to identify and eliminate constraints of an organization as well as being a tool for continuously improvement in the organization. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a schedule method in a production line to a project management methodology that can be used to schedule resources during project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in the book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1cJLY.jpeg|thumb|left|upleft=20|alt=Con| Table 1 Types of Constraints (REF3, p6-7)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are often political and event the way we think can be a constraint to our selves and our organization (REF3, p2) GIVE EXAMPLE!!!&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In next step &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; further actions is be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has &amp;quot;broken&amp;quot;. In this step it might be considered necessary to make some investments or reorganization in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. This is a continuous improvement process.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe / analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying ahead of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. TOC is also used in finance to INSERT MERE HER....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project to be “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has a big impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology and the Five Focusing Steps methodology is adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a &amp;quot;low-risk&amp;quot; activity duration of the project is estimated. Here the estimators have to understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan. This also requires that the participants devote 100% of their time to the project. As illustrated in figure 3 below the critical chain use reduced activity duration estimates. In other words it means that the critical chain constitutes the constraint that determines the earliest date that a project can finish. Monitoring the progress along this critical chain is crucial, because it will reflect the progress of the entire project. &lt;br /&gt;
&lt;br /&gt;
INSERT FIGURE 3 HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; step look at the non-critical chain paths. CCPM uses “late start” for all non-critical project activities. This makes sense because feeding buffers will protect the critical chain from delays occurring in non-critical chain activities. You can say that feeding buffers protect against variability to protect the overall project form late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Also a project buffer is established in the end of the final activity to protects against variability and uncertainty that might impact the critical chain.&lt;br /&gt;
CCPM project plans provide data for the start of activity chains only as well as data at the end of the project buffer. This is to enable the project team to focus on completion of the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step of CPPM ......&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in the production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This meant that.....&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. The Critical Path used in a PERT/CPM approach, however, only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to xxxxx is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of Constraint Management has not been empirically developed and tested which is required if TOC has to be accepted as a general theory in production management.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
MISSING TEXT&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17601</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17601"/>
		<updated>2015-09-28T21:45:56Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* Assumptions */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology is used to identify and eliminate constraints of an organization as well as being a tool for continuously improvement in the organization. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a schedule method in a production line to a project management methodology that can be used to schedule resources during project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in the book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1cJLY.jpeg|thumb|left|upleft=8|alt=Con| Table 1 Types of Constraints (REF3, p6-7)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are often political and event the way we think can be a constraint to our selves and our organization (REF3, p2) GIVE EXAMPLE!!!&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In next step &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; further actions is be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has &amp;quot;broken&amp;quot;. In this step it might be considered necessary to make some investments or reorganization in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. This is a continuous improvement process.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe / analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying ahead of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. TOC is also used in finance to INSERT MERE HER....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project to be “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has a big impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology and the Five Focusing Steps methodology is adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a &amp;quot;low-risk&amp;quot; activity duration of the project is estimated. Here the estimators have to understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan. This also requires that the participants devote 100% of their time to the project. As illustrated in figure 3 below the critical chain use reduced activity duration estimates. In other words it means that the critical chain constitutes the constraint that determines the earliest date that a project can finish. Monitoring the progress along this critical chain is crucial, because it will reflect the progress of the entire project. &lt;br /&gt;
&lt;br /&gt;
INSERT FIGURE 3 HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; step look at the non-critical chain paths. CCPM uses “late start” for all non-critical project activities. This makes sense because feeding buffers will protect the critical chain from delays occurring in non-critical chain activities. You can say that feeding buffers protect against variability to protect the overall project form late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Also a project buffer is established in the end of the final activity to protects against variability and uncertainty that might impact the critical chain.&lt;br /&gt;
CCPM project plans provide data for the start of activity chains only as well as data at the end of the project buffer. This is to enable the project team to focus on completion of the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step of CPPM ......&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in the production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This meant that.....&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. The Critical Path used in a PERT/CPM approach, however, only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to xxxxx is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of Constraint Management has not been empirically developed and tested which is required if TOC has to be accepted as a general theory in production management.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
MISSING TEXT&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17597</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17597"/>
		<updated>2015-09-28T21:44:24Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* Assumptions */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology is used to identify and eliminate constraints of an organization as well as being a tool for continuously improvement in the organization. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a schedule method in a production line to a project management methodology that can be used to schedule resources during project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in the book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1cJLY.jpeg|thumb|left|center=8|alt=Con| Table 1 Types of Constraints (REF3, p6-7)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are often political and event the way we think can be a constraint to our selves and our organization (REF3, p2) GIVE EXAMPLE!!!&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In next step &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; further actions is be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has &amp;quot;broken&amp;quot;. In this step it might be considered necessary to make some investments or reorganization in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. This is a continuous improvement process.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe / analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying ahead of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. TOC is also used in finance to INSERT MERE HER....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project to be “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has a big impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology and the Five Focusing Steps methodology is adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a &amp;quot;low-risk&amp;quot; activity duration of the project is estimated. Here the estimators have to understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan. This also requires that the participants devote 100% of their time to the project. As illustrated in figure 3 below the critical chain use reduced activity duration estimates. In other words it means that the critical chain constitutes the constraint that determines the earliest date that a project can finish. Monitoring the progress along this critical chain is crucial, because it will reflect the progress of the entire project. &lt;br /&gt;
&lt;br /&gt;
INSERT FIGURE 3 HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; step look at the non-critical chain paths. CCPM uses “late start” for all non-critical project activities. This makes sense because feeding buffers will protect the critical chain from delays occurring in non-critical chain activities. You can say that feeding buffers protect against variability to protect the overall project form late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Also a project buffer is established in the end of the final activity to protects against variability and uncertainty that might impact the critical chain.&lt;br /&gt;
CCPM project plans provide data for the start of activity chains only as well as data at the end of the project buffer. This is to enable the project team to focus on completion of the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step of CPPM ......&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in the production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This meant that.....&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. The Critical Path used in a PERT/CPM approach, however, only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to xxxxx is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of Constraint Management has not been empirically developed and tested which is required if TOC has to be accepted as a general theory in production management.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
MISSING TEXT&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17595</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17595"/>
		<updated>2015-09-28T21:43:48Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* Assumptions */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology is used to identify and eliminate constraints of an organization as well as being a tool for continuously improvement in the organization. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a schedule method in a production line to a project management methodology that can be used to schedule resources during project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in the book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1cJLY.jpeg|thumb|left|center=4|alt=Con| Table 1 Types of Constraints (REF3, p6-7)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are often political and event the way we think can be a constraint to our selves and our organization (REF3, p2) GIVE EXAMPLE!!!&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In next step &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; further actions is be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has &amp;quot;broken&amp;quot;. In this step it might be considered necessary to make some investments or reorganization in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. This is a continuous improvement process.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe / analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying ahead of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. TOC is also used in finance to INSERT MERE HER....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project to be “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has a big impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology and the Five Focusing Steps methodology is adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a &amp;quot;low-risk&amp;quot; activity duration of the project is estimated. Here the estimators have to understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan. This also requires that the participants devote 100% of their time to the project. As illustrated in figure 3 below the critical chain use reduced activity duration estimates. In other words it means that the critical chain constitutes the constraint that determines the earliest date that a project can finish. Monitoring the progress along this critical chain is crucial, because it will reflect the progress of the entire project. &lt;br /&gt;
&lt;br /&gt;
INSERT FIGURE 3 HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; step look at the non-critical chain paths. CCPM uses “late start” for all non-critical project activities. This makes sense because feeding buffers will protect the critical chain from delays occurring in non-critical chain activities. You can say that feeding buffers protect against variability to protect the overall project form late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Also a project buffer is established in the end of the final activity to protects against variability and uncertainty that might impact the critical chain.&lt;br /&gt;
CCPM project plans provide data for the start of activity chains only as well as data at the end of the project buffer. This is to enable the project team to focus on completion of the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step of CPPM ......&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in the production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This meant that.....&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. The Critical Path used in a PERT/CPM approach, however, only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to xxxxx is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of Constraint Management has not been empirically developed and tested which is required if TOC has to be accepted as a general theory in production management.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
MISSING TEXT&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17593</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17593"/>
		<updated>2015-09-28T21:42:33Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* Assumptions */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology is used to identify and eliminate constraints of an organization as well as being a tool for continuously improvement in the organization. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a schedule method in a production line to a project management methodology that can be used to schedule resources during project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in the book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1cJLY.jpeg|thumb|left|upright=4|alt=Con| Table 1 Types of Constraints (REF3, p6-7)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are often political and event the way we think can be a constraint to our selves and our organization (REF3, p2) GIVE EXAMPLE!!!&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In next step &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; further actions is be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has &amp;quot;broken&amp;quot;. In this step it might be considered necessary to make some investments or reorganization in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. This is a continuous improvement process.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe / analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying ahead of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. TOC is also used in finance to INSERT MERE HER....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project to be “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has a big impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology and the Five Focusing Steps methodology is adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a &amp;quot;low-risk&amp;quot; activity duration of the project is estimated. Here the estimators have to understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan. This also requires that the participants devote 100% of their time to the project. As illustrated in figure 3 below the critical chain use reduced activity duration estimates. In other words it means that the critical chain constitutes the constraint that determines the earliest date that a project can finish. Monitoring the progress along this critical chain is crucial, because it will reflect the progress of the entire project. &lt;br /&gt;
&lt;br /&gt;
INSERT FIGURE 3 HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; step look at the non-critical chain paths. CCPM uses “late start” for all non-critical project activities. This makes sense because feeding buffers will protect the critical chain from delays occurring in non-critical chain activities. You can say that feeding buffers protect against variability to protect the overall project form late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Also a project buffer is established in the end of the final activity to protects against variability and uncertainty that might impact the critical chain.&lt;br /&gt;
CCPM project plans provide data for the start of activity chains only as well as data at the end of the project buffer. This is to enable the project team to focus on completion of the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step of CPPM ......&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in the production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This meant that.....&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. The Critical Path used in a PERT/CPM approach, however, only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to xxxxx is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of Constraint Management has not been empirically developed and tested which is required if TOC has to be accepted as a general theory in production management.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
MISSING TEXT&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=File:Tab1cJLY.jpeg&amp;diff=17591</id>
		<title>File:Tab1cJLY.jpeg</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=File:Tab1cJLY.jpeg&amp;diff=17591"/>
		<updated>2015-09-28T21:41:10Z</updated>

		<summary type="html">&lt;p&gt;S997303: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17590</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17590"/>
		<updated>2015-09-28T21:40:52Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* Assumptions */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology is used to identify and eliminate constraints of an organization as well as being a tool for continuously improvement in the organization. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a schedule method in a production line to a project management methodology that can be used to schedule resources during project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in the book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1cJLY.jpeg|thumb|left|upright=4|alt=Con| Table 1 Types of Constraints (REF5)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are often political and event the way we think can be a constraint to our selves and our organization (REF3, p2) GIVE EXAMPLE!!!&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In next step &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; further actions is be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has &amp;quot;broken&amp;quot;. In this step it might be considered necessary to make some investments or reorganization in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. This is a continuous improvement process.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe / analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying ahead of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. TOC is also used in finance to INSERT MERE HER....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project to be “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has a big impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology and the Five Focusing Steps methodology is adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a &amp;quot;low-risk&amp;quot; activity duration of the project is estimated. Here the estimators have to understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan. This also requires that the participants devote 100% of their time to the project. As illustrated in figure 3 below the critical chain use reduced activity duration estimates. In other words it means that the critical chain constitutes the constraint that determines the earliest date that a project can finish. Monitoring the progress along this critical chain is crucial, because it will reflect the progress of the entire project. &lt;br /&gt;
&lt;br /&gt;
INSERT FIGURE 3 HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; step look at the non-critical chain paths. CCPM uses “late start” for all non-critical project activities. This makes sense because feeding buffers will protect the critical chain from delays occurring in non-critical chain activities. You can say that feeding buffers protect against variability to protect the overall project form late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Also a project buffer is established in the end of the final activity to protects against variability and uncertainty that might impact the critical chain.&lt;br /&gt;
CCPM project plans provide data for the start of activity chains only as well as data at the end of the project buffer. This is to enable the project team to focus on completion of the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step of CPPM ......&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in the production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This meant that.....&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. The Critical Path used in a PERT/CPM approach, however, only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to xxxxx is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of Constraint Management has not been empirically developed and tested which is required if TOC has to be accepted as a general theory in production management.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
MISSING TEXT&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17529</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17529"/>
		<updated>2015-09-28T21:21:32Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* Assumptions */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology is used to identify and eliminate constraints of an organization as well as being a tool for continuously improvement in the organization. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a schedule method in a production line to a project management methodology that can be used to schedule resources during project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in the book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1bJLY.jpeg|thumb|left|upright=4|alt=Con| Table 1 Types of Constraints (REF5)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are often political and event the way we think can be a constraint to our selves and our organization (REF3, p2) GIVE EXAMPLE!!!&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In next step &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; further actions is be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has &amp;quot;broken&amp;quot;. In this step it might be considered necessary to make some investments or reorganization in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. This is a continuous improvement process.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe / analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying ahead of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. TOC is also used in finance to INSERT MERE HER....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project to be “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has a big impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology and the Five Focusing Steps methodology is adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a &amp;quot;low-risk&amp;quot; activity duration of the project is estimated. Here the estimators have to understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan. This also requires that the participants devote 100% of their time to the project. As illustrated in figure 3 below the critical chain use reduced activity duration estimates. In other words it means that the critical chain constitutes the constraint that determines the earliest date that a project can finish. Monitoring the progress along this critical chain is crucial, because it will reflect the progress of the entire project. &lt;br /&gt;
&lt;br /&gt;
INSERT FIGURE 3 HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; step look at the non-critical chain paths. CCPM uses “late start” for all non-critical project activities. This makes sense because feeding buffers will protect the critical chain from delays occurring in non-critical chain activities. You can say that feeding buffers protect against variability to protect the overall project form late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Also a project buffer is established in the end of the final activity to protects against variability and uncertainty that might impact the critical chain.&lt;br /&gt;
CCPM project plans provide data for the start of activity chains only as well as data at the end of the project buffer. This is to enable the project team to focus on completion of the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step of CPPM ......&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in the production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This meant that.....&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. The Critical Path used in a PERT/CPM approach, however, only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to xxxxx is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of Constraint Management has not been empirically developed and tested which is required if TOC has to be accepted as a general theory in production management.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
MISSING TEXT&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17519</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17519"/>
		<updated>2015-09-28T21:19:05Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* TOC in Project Management */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology is used to identify and eliminate constraints of an organization as well as being a tool for continuously improvement in the organization. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a schedule method in a production line to a project management methodology that can be used to schedule resources during project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in the book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1bJLY.jpeg|thumb|left|upright=4|alt=Con| Table 1 Types of Constraints (REF5)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are often political.....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In next step &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; further actions is be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has &amp;quot;broken&amp;quot;. In this step it might be considered necessary to make some investments or reorganization in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. This is a continuous improvement process.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe / analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying ahead of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. TOC is also used in finance to INSERT MERE HER....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project to be “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has a big impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology and the Five Focusing Steps methodology is adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a &amp;quot;low-risk&amp;quot; activity duration of the project is estimated. Here the estimators have to understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan. This also requires that the participants devote 100% of their time to the project. As illustrated in figure 3 below the critical chain use reduced activity duration estimates. In other words it means that the critical chain constitutes the constraint that determines the earliest date that a project can finish. Monitoring the progress along this critical chain is crucial, because it will reflect the progress of the entire project. &lt;br /&gt;
&lt;br /&gt;
INSERT FIGURE 3 HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; step look at the non-critical chain paths. CCPM uses “late start” for all non-critical project activities. This makes sense because feeding buffers will protect the critical chain from delays occurring in non-critical chain activities. You can say that feeding buffers protect against variability to protect the overall project form late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Also a project buffer is established in the end of the final activity to protects against variability and uncertainty that might impact the critical chain.&lt;br /&gt;
CCPM project plans provide data for the start of activity chains only as well as data at the end of the project buffer. This is to enable the project team to focus on completion of the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; step of CPPM ......&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in the production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This meant that.....&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. The Critical Path used in a PERT/CPM approach, however, only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to xxxxx is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of Constraint Management has not been empirically developed and tested which is required if TOC has to be accepted as a general theory in production management.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
MISSING TEXT&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17418</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17418"/>
		<updated>2015-09-28T20:38:05Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* Drum-Buffer-Rope */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology is used to identify and eliminate constraints of an organization as well as being a tool for continuously improvement in the organization. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a schedule method in a production line to a project management methodology that can be used to schedule resources during project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in the book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1bJLY.jpeg|thumb|left|upright=4|alt=Con| Table 1 Types of Constraints (REF5)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are often political.....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In next step &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; further actions is be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has &amp;quot;broken&amp;quot;. In this step it might be considered necessary to make some investments or reorganization in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. This is a continuous improvement process.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe / analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying ahead of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. TOC is also used in finance to INSERT MERE HER....&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project as “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has an impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology by Goldratt. &lt;br /&gt;
and the Five Focusing Steps methodology was adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a low-risk&amp;quot; activity estimate duration is provided. Here it is important that the estimators really understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan and that the participants can devote 100% of their time to this project.&lt;br /&gt;
The critical chain therefore uses reduced activity duration estimates and in the en of every activity insert a buffer.&lt;br /&gt;
&lt;br /&gt;
In the SUBORDINATE step non-critical chain paths looked at. CCPM uses “late start” for alle project activities, because feeding buffers provide an explicitly sized buffer to protect the overall project from late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Project Buffer&lt;br /&gt;
CCPM protects the overall project delivery time with a project buffer at the end of the critical chain. This protects the project from uncertainty of an individual activity. Goldratt suggested to use half of the sum of the activity durations in the chain of activities that precedes the buffer. This is the critical chain for project buffer.&lt;br /&gt;
Critical Chain Feeding buffer (subordinate merging paths)&lt;br /&gt;
CCPM protects the critical chain from potential delays by subordinating critical chain feeding paths; placing an aggregate critical chain feeding buffer at the end of each path that feeds the critical chain. This feeding buffer provides a measure and control mechanism to protect the critical chain&lt;br /&gt;
Eliminate Data Driven Behavior&lt;br /&gt;
CCPM plans only provide dates for the start of activity chains and the end of the project buffer to enable the project team to focus on completing the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
ELEVATE&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in the production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This meant that.....&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. The Critical Path used in a PERT/CPM approach, however, only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to xxxxx is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of Constraint Management has not been empirically developed and tested which is required if TOC has to be accepted as a general theory in production management.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
MISSING TEXT&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17414</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17414"/>
		<updated>2015-09-28T20:36:43Z</updated>

		<summary type="html">&lt;p&gt;S997303: /*  Annotated Bibliography */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology is used to identify and eliminate constraints of an organization as well as being a tool for continuously improvement in the organization. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a schedule method in a production line to a project management methodology that can be used to schedule resources during project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in the book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1bJLY.jpeg|thumb|left|upright=4|alt=Con| Table 1 Types of Constraints (REF5)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are often political.....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In next step &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; further actions is be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has &amp;quot;broken&amp;quot;. In this step it might be considered necessary to make some investments or reorganization in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. This is a continuous improvement process.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe / analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying before of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. TOC is also used in finance to INSERT MERE HER....&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project as “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has an impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology by Goldratt. &lt;br /&gt;
and the Five Focusing Steps methodology was adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a low-risk&amp;quot; activity estimate duration is provided. Here it is important that the estimators really understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan and that the participants can devote 100% of their time to this project.&lt;br /&gt;
The critical chain therefore uses reduced activity duration estimates and in the en of every activity insert a buffer.&lt;br /&gt;
&lt;br /&gt;
In the SUBORDINATE step non-critical chain paths looked at. CCPM uses “late start” for alle project activities, because feeding buffers provide an explicitly sized buffer to protect the overall project from late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Project Buffer&lt;br /&gt;
CCPM protects the overall project delivery time with a project buffer at the end of the critical chain. This protects the project from uncertainty of an individual activity. Goldratt suggested to use half of the sum of the activity durations in the chain of activities that precedes the buffer. This is the critical chain for project buffer.&lt;br /&gt;
Critical Chain Feeding buffer (subordinate merging paths)&lt;br /&gt;
CCPM protects the critical chain from potential delays by subordinating critical chain feeding paths; placing an aggregate critical chain feeding buffer at the end of each path that feeds the critical chain. This feeding buffer provides a measure and control mechanism to protect the critical chain&lt;br /&gt;
Eliminate Data Driven Behavior&lt;br /&gt;
CCPM plans only provide dates for the start of activity chains and the end of the project buffer to enable the project team to focus on completing the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
ELEVATE&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in the production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This meant that.....&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. The Critical Path used in a PERT/CPM approach, however, only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to xxxxx is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of Constraint Management has not been empirically developed and tested which is required if TOC has to be accepted as a general theory in production management.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
MISSING TEXT&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17406</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17406"/>
		<updated>2015-09-28T20:34:36Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* Advantages of TOC */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology is used to identify and eliminate constraints of an organization as well as being a tool for continuously improvement in the organization. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a schedule method in a production line to a project management methodology that can be used to schedule resources during project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in the book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1bJLY.jpeg|thumb|left|upright=4|alt=Con| Table 1 Types of Constraints (REF5)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are often political.....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In next step &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; further actions is be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has &amp;quot;broken&amp;quot;. In this step it might be considered necessary to make some investments or reorganization in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. This is a continuous improvement process.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe / analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying before of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. TOC is also used in finance to INSERT MERE HER....&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project as “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has an impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology by Goldratt. &lt;br /&gt;
and the Five Focusing Steps methodology was adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a low-risk&amp;quot; activity estimate duration is provided. Here it is important that the estimators really understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan and that the participants can devote 100% of their time to this project.&lt;br /&gt;
The critical chain therefore uses reduced activity duration estimates and in the en of every activity insert a buffer.&lt;br /&gt;
&lt;br /&gt;
In the SUBORDINATE step non-critical chain paths looked at. CCPM uses “late start” for alle project activities, because feeding buffers provide an explicitly sized buffer to protect the overall project from late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Project Buffer&lt;br /&gt;
CCPM protects the overall project delivery time with a project buffer at the end of the critical chain. This protects the project from uncertainty of an individual activity. Goldratt suggested to use half of the sum of the activity durations in the chain of activities that precedes the buffer. This is the critical chain for project buffer.&lt;br /&gt;
Critical Chain Feeding buffer (subordinate merging paths)&lt;br /&gt;
CCPM protects the critical chain from potential delays by subordinating critical chain feeding paths; placing an aggregate critical chain feeding buffer at the end of each path that feeds the critical chain. This feeding buffer provides a measure and control mechanism to protect the critical chain&lt;br /&gt;
Eliminate Data Driven Behavior&lt;br /&gt;
CCPM plans only provide dates for the start of activity chains and the end of the project buffer to enable the project team to focus on completing the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
ELEVATE&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in the production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This meant that.....&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. The Critical Path used in a PERT/CPM approach, however, only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to xxxxx is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of Constraint Management has not been empirically developed and tested which is required if TOC has to be accepted as a general theory in production management.&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
MISSING TEXT&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17401</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17401"/>
		<updated>2015-09-28T20:32:42Z</updated>

		<summary type="html">&lt;p&gt;S997303: /*  Applications */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology is used to identify and eliminate constraints of an organization as well as being a tool for continuously improvement in the organization. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a schedule method in a production line to a project management methodology that can be used to schedule resources during project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in the book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1bJLY.jpeg|thumb|left|upright=4|alt=Con| Table 1 Types of Constraints (REF5)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are often political.....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In next step &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; further actions is be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has &amp;quot;broken&amp;quot;. In this step it might be considered necessary to make some investments or reorganization in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. This is a continuous improvement process.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe / analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying before of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing and sales for example to identify product mix solutions. TOC is also used in finance to INSERT MERE HER....&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project as “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has an impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology by Goldratt. &lt;br /&gt;
and the Five Focusing Steps methodology was adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a low-risk&amp;quot; activity estimate duration is provided. Here it is important that the estimators really understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan and that the participants can devote 100% of their time to this project.&lt;br /&gt;
The critical chain therefore uses reduced activity duration estimates and in the en of every activity insert a buffer.&lt;br /&gt;
&lt;br /&gt;
In the SUBORDINATE step non-critical chain paths looked at. CCPM uses “late start” for alle project activities, because feeding buffers provide an explicitly sized buffer to protect the overall project from late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Project Buffer&lt;br /&gt;
CCPM protects the overall project delivery time with a project buffer at the end of the critical chain. This protects the project from uncertainty of an individual activity. Goldratt suggested to use half of the sum of the activity durations in the chain of activities that precedes the buffer. This is the critical chain for project buffer.&lt;br /&gt;
Critical Chain Feeding buffer (subordinate merging paths)&lt;br /&gt;
CCPM protects the critical chain from potential delays by subordinating critical chain feeding paths; placing an aggregate critical chain feeding buffer at the end of each path that feeds the critical chain. This feeding buffer provides a measure and control mechanism to protect the critical chain&lt;br /&gt;
Eliminate Data Driven Behavior&lt;br /&gt;
CCPM plans only provide dates for the start of activity chains and the end of the project buffer to enable the project team to focus on completing the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
ELEVATE&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in the production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This meant that.....&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. The Critical Path Method, however, only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to xxxxx is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of Constraint Management has not been empirically developed and tested which is required if TOC has to be accepted as a general theory in production management.&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
MISSING TEXT&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17386</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17386"/>
		<updated>2015-09-28T20:29:02Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* TOC in Project Management */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology is used to identify and eliminate constraints of an organization as well as being a tool for continuously improvement in the organization. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a schedule method in a production line to a project management methodology that can be used to schedule resources during project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in the book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1bJLY.jpeg|thumb|left|upright=4|alt=Con| Table 1 Types of Constraints (REF5)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are often political.....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In next step &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; further actions is be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has &amp;quot;broken&amp;quot;. In this step it might be considered necessary to make some investments or reorganization in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. This is a continuous improvement process.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe / analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying before of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing, sales and finance.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project as “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has an impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management is named Critical Chain Project Management (CCPM) methodology by Goldratt. &lt;br /&gt;
and the Five Focusing Steps methodology was adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a low-risk&amp;quot; activity estimate duration is provided. Here it is important that the estimators really understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan and that the participants can devote 100% of their time to this project.&lt;br /&gt;
The critical chain therefore uses reduced activity duration estimates and in the en of every activity insert a buffer.&lt;br /&gt;
&lt;br /&gt;
In the SUBORDINATE step non-critical chain paths looked at. CCPM uses “late start” for alle project activities, because feeding buffers provide an explicitly sized buffer to protect the overall project from late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Project Buffer&lt;br /&gt;
CCPM protects the overall project delivery time with a project buffer at the end of the critical chain. This protects the project from uncertainty of an individual activity. Goldratt suggested to use half of the sum of the activity durations in the chain of activities that precedes the buffer. This is the critical chain for project buffer.&lt;br /&gt;
Critical Chain Feeding buffer (subordinate merging paths)&lt;br /&gt;
CCPM protects the critical chain from potential delays by subordinating critical chain feeding paths; placing an aggregate critical chain feeding buffer at the end of each path that feeds the critical chain. This feeding buffer provides a measure and control mechanism to protect the critical chain&lt;br /&gt;
Eliminate Data Driven Behavior&lt;br /&gt;
CCPM plans only provide dates for the start of activity chains and the end of the project buffer to enable the project team to focus on completing the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
ELEVATE&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in the production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This meant that.....&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. The Critical Path Method, however, only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to xxxxx is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of Constraint Management has not been empirically developed and tested which is required if TOC has to be accepted as a general theory in production management.&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
MISSING TEXT&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17376</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17376"/>
		<updated>2015-09-28T20:25:46Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* Advantages of TOC */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology is used to identify and eliminate constraints of an organization as well as being a tool for continuously improvement in the organization. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a schedule method in a production line to a project management methodology that can be used to schedule resources during project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in the book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1bJLY.jpeg|thumb|left|upright=4|alt=Con| Table 1 Types of Constraints (REF5)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are often political.....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In next step &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; further actions is be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has &amp;quot;broken&amp;quot;. In this step it might be considered necessary to make some investments or reorganization in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. This is a continuous improvement process.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe / analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying before of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing, sales and finance.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project as “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has an impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management Goldratt named Critical Chain Project Management (CCPM) methodology. CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of the project activities. The human like the tendency for project participant to put extra time into their time estimates to protect themselves from late completion of a project. Also CCPM recognizes the &amp;quot;student syndrome&amp;quot; of waiting until last minute to begin work on a task with at deadline. Finally multitasking is taken into account and dealt with in CCPM. Multitasking is when management assign project participants to more than one project which means that project participants switch back and forth between more assignments resulting in delay.&lt;br /&gt;
&lt;br /&gt;
and the Five Focusing Steps methodology was adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a low-risk&amp;quot; activity estimate duration is provided. Here it is important that the estimators really understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan and that the participants can devote 100% of their time to this project.&lt;br /&gt;
The critical chain therefore uses reduced activity duration estimates and in the en of every activity insert a buffer.&lt;br /&gt;
&lt;br /&gt;
In the SUBORDINATE step non-critical chain paths looked at. CCPM uses “late start” for alle project activities, because feeding buffers provide an explicitly sized buffer to protect the overall project from late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Project Buffer&lt;br /&gt;
CCPM protects the overall project delivery time with a project buffer at the end of the critical chain. This protects the project from uncertainty of an individual activity. Goldratt suggested to use half of the sum of the activity durations in the chain of activities that precedes the buffer. This is the critical chain for project buffer.&lt;br /&gt;
Critical Chain Feeding buffer (subordinate merging paths)&lt;br /&gt;
CCPM protects the critical chain from potential delays by subordinating critical chain feeding paths; placing an aggregate critical chain feeding buffer at the end of each path that feeds the critical chain. This feeding buffer provides a measure and control mechanism to protect the critical chain&lt;br /&gt;
Eliminate Data Driven Behavior&lt;br /&gt;
CCPM plans only provide dates for the start of activity chains and the end of the project buffer to enable the project team to focus on completing the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
ELEVATE&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in the production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This meant that.....&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain. CCPM focus on the longest sequence in a project and considers both dependent, sequential activity links and resource links. The Critical Path Method, however, only reflects the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to xxxxx is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of Constraint Management has not been empirically developed and tested which is required if TOC has to be accepted as a general theory in production management.&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
MISSING TEXT&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17368</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17368"/>
		<updated>2015-09-28T20:23:29Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* Advantages of TOC */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology is used to identify and eliminate constraints of an organization as well as being a tool for continuously improvement in the organization. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a schedule method in a production line to a project management methodology that can be used to schedule resources during project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in the book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1bJLY.jpeg|thumb|left|upright=4|alt=Con| Table 1 Types of Constraints (REF5)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are often political.....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In next step &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; further actions is be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has &amp;quot;broken&amp;quot;. In this step it might be considered necessary to make some investments or reorganization in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. This is a continuous improvement process.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe / analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying before of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing, sales and finance.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project as “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has an impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management Goldratt named Critical Chain Project Management (CCPM) methodology. CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of the project activities. The human like the tendency for project participant to put extra time into their time estimates to protect themselves from late completion of a project. Also CCPM recognizes the &amp;quot;student syndrome&amp;quot; of waiting until last minute to begin work on a task with at deadline. Finally multitasking is taken into account and dealt with in CCPM. Multitasking is when management assign project participants to more than one project which means that project participants switch back and forth between more assignments resulting in delay.&lt;br /&gt;
&lt;br /&gt;
and the Five Focusing Steps methodology was adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a low-risk&amp;quot; activity estimate duration is provided. Here it is important that the estimators really understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan and that the participants can devote 100% of their time to this project.&lt;br /&gt;
The critical chain therefore uses reduced activity duration estimates and in the en of every activity insert a buffer.&lt;br /&gt;
&lt;br /&gt;
In the SUBORDINATE step non-critical chain paths looked at. CCPM uses “late start” for alle project activities, because feeding buffers provide an explicitly sized buffer to protect the overall project from late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Project Buffer&lt;br /&gt;
CCPM protects the overall project delivery time with a project buffer at the end of the critical chain. This protects the project from uncertainty of an individual activity. Goldratt suggested to use half of the sum of the activity durations in the chain of activities that precedes the buffer. This is the critical chain for project buffer.&lt;br /&gt;
Critical Chain Feeding buffer (subordinate merging paths)&lt;br /&gt;
CCPM protects the critical chain from potential delays by subordinating critical chain feeding paths; placing an aggregate critical chain feeding buffer at the end of each path that feeds the critical chain. This feeding buffer provides a measure and control mechanism to protect the critical chain&lt;br /&gt;
Eliminate Data Driven Behavior&lt;br /&gt;
CCPM plans only provide dates for the start of activity chains and the end of the project buffer to enable the project team to focus on completing the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
ELEVATE&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in the production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This meant that.....&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
* CCPM removes protective time in the resource schedule of a project which means that the participants time buffer or &amp;quot;protective pad&amp;quot;  is removed from every activity of the project. This reduces the accumulated protection buffer of the entire chain. In stead CCPM inserts buffers (critical resources) in key locations in the chain.&lt;br /&gt;
The Critical Chain is the longest sequence in the project that considers both dependent, sequential activity links and resource links. The critical path method, however, reflects only the sequential linking of dependent tasks. (REF3, p19).&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to xxxxx is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of Constraint Management has not been empirically developed and tested which is required if TOC has to be accepted as a general theory in production management.&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
MISSING TEXT&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17304</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17304"/>
		<updated>2015-09-28T20:03:55Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* Advantages of TOC */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology is used to identify and eliminate constraints of an organization as well as being a tool for continuously improvement in the organization. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a schedule method in a production line to a project management methodology that can be used to schedule resources during project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in the book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1bJLY.jpeg|thumb|left|upright=4|alt=Con| Table 1 Types of Constraints (REF5)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are often political.....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In next step &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; further actions is be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has &amp;quot;broken&amp;quot;. In this step it might be considered necessary to make some investments or reorganization in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. This is a continuous improvement process.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe / analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying before of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing, sales and finance.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project as “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has an impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management Goldratt named Critical Chain Project Management (CCPM) methodology. CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of the project activities. The human like the tendency for project participant to put extra time into their time estimates to protect themselves from late completion of a project. Also CCPM recognizes the &amp;quot;student syndrome&amp;quot; of waiting until last minute to begin work on a task with at deadline. Finally multitasking is taken into account and dealt with in CCPM. Multitasking is when management assign project participants to more than one project which means that project participants switch back and forth between more assignments resulting in delay.&lt;br /&gt;
&lt;br /&gt;
and the Five Focusing Steps methodology was adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a low-risk&amp;quot; activity estimate duration is provided. Here it is important that the estimators really understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan and that the participants can devote 100% of their time to this project.&lt;br /&gt;
The critical chain therefore uses reduced activity duration estimates and in the en of every activity insert a buffer.&lt;br /&gt;
&lt;br /&gt;
In the SUBORDINATE step non-critical chain paths looked at. CCPM uses “late start” for alle project activities, because feeding buffers provide an explicitly sized buffer to protect the overall project from late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Project Buffer&lt;br /&gt;
CCPM protects the overall project delivery time with a project buffer at the end of the critical chain. This protects the project from uncertainty of an individual activity. Goldratt suggested to use half of the sum of the activity durations in the chain of activities that precedes the buffer. This is the critical chain for project buffer.&lt;br /&gt;
Critical Chain Feeding buffer (subordinate merging paths)&lt;br /&gt;
CCPM protects the critical chain from potential delays by subordinating critical chain feeding paths; placing an aggregate critical chain feeding buffer at the end of each path that feeds the critical chain. This feeding buffer provides a measure and control mechanism to protect the critical chain&lt;br /&gt;
Eliminate Data Driven Behavior&lt;br /&gt;
CCPM plans only provide dates for the start of activity chains and the end of the project buffer to enable the project team to focus on completing the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
ELEVATE&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in the production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This meant that.....&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653).&lt;br /&gt;
&lt;br /&gt;
* TOC applied for Project Management CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of project activities. CCPM seeks to avoid student syndrome of waiting until last minute to begin work on a task. Also it deals with the problem of multitasking - when more project participants are assigned to more tasks and switch back and forth causing delays.&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to xxxxx is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of Constraint Management has not been empirically developed and tested which is required if TOC has to be accepted as a general theory in production management.&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
MISSING TEXT&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17278</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17278"/>
		<updated>2015-09-28T19:58:03Z</updated>

		<summary type="html">&lt;p&gt;S997303: /* TOC in Project Management */&lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology is used to identify and eliminate constraints of an organization as well as being a tool for continuously improvement in the organization. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a schedule method in a production line to a project management methodology that can be used to schedule resources during project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in the book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1bJLY.jpeg|thumb|left|upright=4|alt=Con| Table 1 Types of Constraints (REF5)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are often political.....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In next step &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; further actions is be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has &amp;quot;broken&amp;quot;. In this step it might be considered necessary to make some investments or reorganization in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. This is a continuous improvement process.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe / analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying before of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing, sales and finance.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project as “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has an impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management Goldratt named Critical Chain Project Management (CCPM) methodology. CCPM is differentiated from traditional project management approaches like PERT and CPM, because CCPM recognizes and accounts for human behaviours to ensure on time completions of the project activities. The human like the tendency for project participant to put extra time into their time estimates to protect themselves from late completion of a project. Also CCPM recognizes the &amp;quot;student syndrome&amp;quot; of waiting until last minute to begin work on a task with at deadline. Finally multitasking is taken into account and dealt with in CCPM. Multitasking is when management assign project participants to more than one project which means that project participants switch back and forth between more assignments resulting in delay.&lt;br /&gt;
&lt;br /&gt;
and the Five Focusing Steps methodology was adapted to CCPM. For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a low-risk&amp;quot; activity estimate duration is provided. Here it is important that the estimators really understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan and that the participants can devote 100% of their time to this project.&lt;br /&gt;
The critical chain therefore uses reduced activity duration estimates and in the en of every activity insert a buffer.&lt;br /&gt;
&lt;br /&gt;
In the SUBORDINATE step non-critical chain paths looked at. CCPM uses “late start” for alle project activities, because feeding buffers provide an explicitly sized buffer to protect the overall project from late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Project Buffer&lt;br /&gt;
CCPM protects the overall project delivery time with a project buffer at the end of the critical chain. This protects the project from uncertainty of an individual activity. Goldratt suggested to use half of the sum of the activity durations in the chain of activities that precedes the buffer. This is the critical chain for project buffer.&lt;br /&gt;
Critical Chain Feeding buffer (subordinate merging paths)&lt;br /&gt;
CCPM protects the critical chain from potential delays by subordinating critical chain feeding paths; placing an aggregate critical chain feeding buffer at the end of each path that feeds the critical chain. This feeding buffer provides a measure and control mechanism to protect the critical chain&lt;br /&gt;
Eliminate Data Driven Behavior&lt;br /&gt;
CCPM plans only provide dates for the start of activity chains and the end of the project buffer to enable the project team to focus on completing the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
ELEVATE&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in the production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This meant that.....&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to xxxxx is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of Constraint Management has not been empirically developed and tested which is required if TOC has to be accepted as a general theory in production management.&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
MISSING TEXT&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17145</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=17145"/>
		<updated>2015-09-28T19:15:07Z</updated>

		<summary type="html">&lt;p&gt;S997303: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology is used to identify and eliminate constraints of an organization as well as being a tool for continuously improvement in the organization. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a schedule method in a production line to a project management methodology that can be used to schedule resources during project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in the book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1bJLY.jpeg|thumb|left|upright=4|alt=Con| Table 1 Types of Constraints (REF5)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are often political.....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; quick improvements of the throughput of the constraint are carried out by using existing resources. Processes are improved or otherwise supported to optimize capacity without using major expenses. Also it is important in this step to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with or paced to the speed or capacity of the identified constraint. In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In next step &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; further actions is be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has &amp;quot;broken&amp;quot;. In this step it might be considered necessary to make some investments or reorganization in order to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that it is time to repeat the cycle of improvement. The performance of the system is re-evaluated by searching for and addressing a new constraint. This is a continuous improvement process.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
====&#039;&#039;&#039;Drum-Buffer-Rope&#039;&#039;&#039;====&lt;br /&gt;
&lt;br /&gt;
Goldratt introduced different tools to describe / analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying before of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing, sales and finance.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;TOC in Project Management&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project as “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has an impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
&lt;br /&gt;
TOC applied for Project Management Goldratt named Critical Chain Project Management (CCPM) methodology, and the Five Focusing Steps methodology was adapted to CCPM (REF7). For CCPM first step &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; focus on identifying which constraint/critical path in the project that limits the speed of the project deliverable and hereby the achievement of the goal.&lt;br /&gt;
&lt;br /&gt;
In the &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; step a low-risk&amp;quot; activity estimate duration is provided. Here it is important that the estimators really understand the critical chain methodology so that the solicited estimated &amp;quot;average&amp;quot; times assume that everything will go after the plan and that the participants can devote 100% of their time to this project.&lt;br /&gt;
The critical chain therefore uses reduced activity duration estimates and in the en of every activity insert a buffer.&lt;br /&gt;
&lt;br /&gt;
In the SUBORDINATE step non-critical chain paths looked at. CCPM uses “late start” for alle project activities, because feeding buffers provide an explicitly sized buffer to protect the overall project from late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Project Buffer&lt;br /&gt;
CCPM protects the overall project delivery time with a project buffer at the end of the critical chain. This protects the project from uncertainty of an individual activity. Goldratt suggested to use half of the sum of the activity durations in the chain of activities that precedes the buffer. This is the critical chain for project buffer.&lt;br /&gt;
Critical Chain Feeding buffer (subordinate merging paths)&lt;br /&gt;
CCPM protects the critical chain from potential delays by subordinating critical chain feeding paths; placing an aggregate critical chain feeding buffer at the end of each path that feeds the critical chain. This feeding buffer provides a measure and control mechanism to protect the critical chain&lt;br /&gt;
Eliminate Data Driven Behavior&lt;br /&gt;
CCPM plans only provide dates for the start of activity chains and the end of the project buffer to enable the project team to focus on completing the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
ELEVATE&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in the production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This meant that.....&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to xxxxx is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of Constraint Management has not been empirically developed and tested which is required if TOC has to be accepted as a general theory in production management.&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
MISSING TEXT&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
	<entry>
		<id>http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=16950</id>
		<title>Theory of Constraint</title>
		<link rel="alternate" type="text/html" href="http://13.50.150.85/index.php?title=Theory_of_Constraint&amp;diff=16950"/>
		<updated>2015-09-28T18:30:41Z</updated>

		<summary type="html">&lt;p&gt;S997303: &lt;/p&gt;
&lt;hr /&gt;
&lt;div&gt;&lt;br /&gt;
[[Category: Project Management |Theory of Constraint]]&lt;br /&gt;
&lt;br /&gt;
The underlying assumption of Theory of Constraint (TOC) developed by Eliyahu M. Goldratt is that the performance of a system constraint will determine the performance of the whole system or organization. A constraint is anything that limits or prevents higher system performance to reach its goal. The constraint is the weakest link in the chain. A Five Focusing Steps methodology is used to identify and eliminate constraints of an organization as well as being a tool for continuously improvement in the organization. &lt;br /&gt;
Primarily we would find TOC applied in manufacturing and scheduling where the speed of a constraint sets the pace of a process in a production line. However TOC has evolved from a schedule method in a production line to a project management methodology that can be used to schedule resources during project execution. This is called Critical Chain Project Management (CCPM). The Limitation are......INSERT HERE&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Overview&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The methodology Theory of Constraint (TOC) was introduced by E. Goldratt in the book “The Goal” in 1984 (REF5), but the roots of TOC can be traced back to the development of the software Optimized Production Technology (OPT) in the late 1970s (REF6, page 648). In the middle of the 1980s Goldratt introduced TOC in project management, where he identified the constraint of a project to be within the scheduling of resources. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Assumptions&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
A main assumption in TOC is that the primary goal of a business is to “make more money now and in the future without violating certain necessary conditions”. (REF6, p 649&lt;br /&gt;
To obtain this goal according to TOC an organization can be measured and controlled by three measures: Throughput, operational expense and investment (originally called inventory).&lt;br /&gt;
Throughput, which is the most important measure according to Goldratt, measures the rate at which an organization generates money through sales. Investment is the money tied up in physical things like inventory, equipment, real estate etc.) Whereas operating expense is money spent to create output other than variable costs (capacity cost, taxes, utilities etc.)&lt;br /&gt;
Another assumption in TOC states that every business has at least one constraint. A constraint (in manufacture often called a bottleneck) is anything that prevents an organization from making progress towards its goal of earning money. See list of constraints in below table 1&lt;br /&gt;
&lt;br /&gt;
[[Image:Tab1bJLY.jpeg|thumb|left|upright=4|alt=Con| Table 1 Types of Constraints (REF5)]]&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Constraints are often political.....&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Two perspectives of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
TOC can be seen from two perspectives: the perspective of a business system and the perspective of an on going improvement process itself (REF6, p 649).&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as a Business System&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
Seen from a business system viewpoint TOC emphasizes change process implemented in three levels: the mind-set of the organization, the measures that drives it and the methods employed within the organization (REF6, p. 649). &lt;br /&gt;
From previous section we know that according to TOC in very process there is a constraint and that the total throughput can only be improved when the constraint is improved or eliminated. Accordingly, Goldratt introduced a “Five Focusing Steps” methodology to identify and eliminate constraints as well as being a tool for continuously improvement in the organization. See figure 1.&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig1JLY.jpeg|thumb|upright=6|alt=FFS view| Figure 1 The Five Focusing Steps methodology]]&lt;br /&gt;
 &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
The first step of Goldratts methodology is to &#039;&#039;&#039;IDENTIFY&#039;&#039;&#039; the current constraint. The constraint is the single part of the process that limits the rate at which the goal is achieved. &lt;br /&gt;
&lt;br /&gt;
In the next step &#039;&#039;&#039;EXPLOIT&#039;&#039;&#039; the constraint quick improvements to the throughput of the constraint are to be carried out by using existing resources. In short existing resources are optimized. Also it is important her to make the organization aware of the constraint and its effect on the performance of the organization. &lt;br /&gt;
&lt;br /&gt;
In the step &#039;&#039;&#039;SUBORDINATE&#039;&#039;&#039; all the non-constraint activities in the process are reviewed. This is to make sure that the non-constraints are aligned with and support the needs of the identified constraint.In other words the non-constraints should avoid doing unneeded work. &lt;br /&gt;
&lt;br /&gt;
In next step &#039;&#039;&#039;ELEVATE&#039;&#039;&#039; further actions shall be taken, if the constraint still exists. The aim is to eliminate the constraint from being a constraint, and actions are continued at this step until the constraint has &amp;quot;broken&amp;quot;. In this step it might be considered necessary to make some investments to be able to eliminate the constraint. &lt;br /&gt;
&lt;br /&gt;
Once the constraint is broken the organization move to step five &#039;&#039;&#039;REPEAT&#039;&#039;&#039; which means that this is a continuous improvement process and once a constraint is resolved the next constraint should be addressed and then the process starts at the step IDENTIFY again.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
Goldratt also introduced different tools to describe / analyse the process and to develop a constraint schedule to manage buffer inventory in an organization.  One of the most known is “Drum-Buffer-Rope” (DBR), which is a method of synchronizing a production to the constraint while minimizing inventory and work-in-process. Figure 2 illustrates an example of DBR.&lt;br /&gt;
&lt;br /&gt;
In above example we have a production of CT (chilling tubes). In the production of these CT tubes the constraint (bottleneck) is identified to be the chroming process. To protect the constraint a buffer is created around the CT tubes. The buffer in this example is to secure that a certain level of CT tubes is ready to be chromed. All other operations are subordinated to secure that the buffer is never idle. The drum is the constraint (chroming process) and the speed at which the constraint runs. The drum sets the beat or the pace of the process which determines the number of finished CT tubes and - in the end - determines the throughput. &lt;br /&gt;
&lt;br /&gt;
The rope is a signal generated by the constraint (the chroming process) indicating that some CT tubes have been consumed (made ready for chroming) and this triggers the start for new CT tubes to be processed in the process flow lying before of the constraint.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
[[Image:Fig2JLY.jpeg|thumb|center|upright=4|alt=DBR tool| Figure 2 Example of Drum-Buffer-Rope REF4]]&lt;br /&gt;
&lt;br /&gt;
===&#039;&#039;&#039;TOC as an On-going Improvement Process&#039;&#039;&#039;===&lt;br /&gt;
&lt;br /&gt;
If you look at TOC from the perspective of an on-going improvement process TOC suggest that an organization must answer three fundamental questions concerning change in order to accelerate its improvement process:&lt;br /&gt;
&lt;br /&gt;
*	What needs to be changed? (How to identify the weakest link (the constraint) in the organization?)&lt;br /&gt;
&lt;br /&gt;
*	What should it be changed to? (How can the organization be strengthened by developing good and practical solutions around the constraint?)&lt;br /&gt;
&lt;br /&gt;
*	What actions will cause the change? (How should the organization implement the solutions?)&lt;br /&gt;
&lt;br /&gt;
Goldratt and his team developed a whole set of techniques known as the Thinking Process to address these questions - below two examples:&lt;br /&gt;
&lt;br /&gt;
a.	The Strategic Current Reality Tree Technique which identifies the root causes behind the mismatch between where the organization is today and where it wants to be at the end of the planning horizon (desired stage).&lt;br /&gt;
&lt;br /&gt;
b.	Evaporating Clouds is used to put focus on the root causes of the gaps identified under a. This technique can root out and resolve the conflicts behind the root cause as well as the resistance towards change in the organization.&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Applications&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
The Five Focusing Steps methodology have mainly been applied to manufacturing and supply chain solutions as also illustrated in previous examples. But especially the Thinking Process tools have also led to TOC applications being used in the field of marketing, sales and finance.&lt;br /&gt;
&lt;br /&gt;
In 1997 Goldratt extended the production application of TOC to projects. He identified the constraint of a project as “the sequence of dependent events that prevents a project from completing in a shorter interval” (REF7). According to Goldratt resource and activity dependencies determine the critical chain in a project. This is because the scheduling of resource and activity has an impact on project cost and scope. &lt;br /&gt;
* If schedule increases with fixed deliverable scope - the cost will usually increase. &lt;br /&gt;
* If scope increases with fixed cost (or resources) - the schedule tends to increase.&lt;br /&gt;
&lt;br /&gt;
Because the resource constraint is identified to be a significant project constraint, the TOC method for project planning considers this. The critical chain therefore includes the resource dependencies of the overall longest path/constraint of a project. It may be, however, that the critical path/constraint change if for example other paths experience delay. &lt;br /&gt;
The Five Focusing Steps methodology applied on Goldratt&#039;s Critical Chain Project Management (CCPM) as the TOC extension is called is listed in table 3 below (REF7) &lt;br /&gt;
&lt;br /&gt;
IDENTIFY&lt;br /&gt;
Identify the critical path (constraint) in the project that limits the speed of the project deliverable and the achievement of the goal.&lt;br /&gt;
EXPLOIT&lt;br /&gt;
Project Activity Estimates&lt;br /&gt;
1. Make plan using a “low-risk” activity estimate duration provided by the project resources. &lt;br /&gt;
2. Teach the estimators to understand the variation and the critical chain method.&lt;br /&gt;
3. Solicit the estimated “average” times assuming everyting will go after the plan and be sure the participants can devote 100% effort to the activity.&lt;br /&gt;
4. Build the critical chain plan using these reduced activity duration estimates and collect the differences between the low risk and the average estimates to develop buffers&lt;br /&gt;
SUBORDINATE&lt;br /&gt;
Subordinate non-critical chain paths (Late Finish plan)&lt;br /&gt;
CCPM uses “late start” for alle project activities, because feeding buffers provide an explicitly sized buffer to protect the overall project from late completion of the feeding paths.&lt;br /&gt;
&lt;br /&gt;
Project Buffer&lt;br /&gt;
CCPM protects the overall project delivery time with a project buffer at the end of the critical chain. This protects the project from uncertainty of an individual activity. Goldratt suggested to use half of the sum of the activity durations in the chain of activities that precedes the buffer. This is the critical chain for project buffer.&lt;br /&gt;
Critical Chain Feeding buffer (subordinate merging paths)&lt;br /&gt;
CCPM protects the critical chain from potential delays by subordinating critical chain feeding paths; placing an aggregate critical chain feeding buffer at the end of each path that feeds the critical chain. This feeding buffer provides a measure and control mechanism to protect the critical chain&lt;br /&gt;
Eliminate Data Driven Behavior&lt;br /&gt;
CCPM plans only provide dates for the start of activity chains and the end of the project buffer to enable the project team to focus on completing the project as soon as possible.&lt;br /&gt;
&lt;br /&gt;
ELEVATE&lt;br /&gt;
Elevate Activity Performance by Eliminating Multitasking&lt;br /&gt;
Eliminating “fragtional head counts” is a primary consideration in planning a critical chain project.&lt;br /&gt;
REPEAT&lt;br /&gt;
Project managers in CCPM update the buffers as often as needed by continously asking each of the performing activities how many days they estimat to the completion of their activity. As long as the resources are working on the activities with the CCPM activity performance paradigm it is positiv regardless of the actual duration&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Advantages and Limitations of TOC&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Advantages of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* TOC has been compared with established operational management tools in more studies. For example as capacity scheduling in a production line TOC is an easy way to identify how many items can be produced within a certain period of time. TOC can ensure an even and efficient pace in the production taking an identified constraint into consideration.&lt;br /&gt;
&lt;br /&gt;
* As an improvement methodology TOC produces positive effects on flow time of a product or service through a system. TOC used in improvement processes requires limited intimate knowledge of data analysis. Only a few people in an organization need to understand the elements of the system in order to implement this method. This means that a TOC effort in this context can be localized with minimum involvement from the workforce in e.g. a manufacturing company. (REF8, p 76). As a consequence of this you could argue that especially organizations with hierarchical structure and centralized knowledge would value the TOC approach.&lt;br /&gt;
&lt;br /&gt;
* Think Process tools e.g. the reality trees are examined to be particular useful to address non-physical constraints such as wrong policies or inconsistent performance measures according to a study by Chaudhari and Mukhopadhyay where interactions among the supply chain members of a service industry was analysed. (REF6, p 654). This meant that.....&lt;br /&gt;
&lt;br /&gt;
* The Five Focusing Steps as well as the Thinking Process presents a variety of tools to approach different problems in an organization or in a project. For example to solve a relative simple product mix problem the TOC tools combined in different ways can provide a flexible and synergic approach to identify different solutions and solve a specific problem.(REF6, page 652 and 653). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
==&#039;&#039;&#039;Limitations of TOC&#039;&#039;&#039;==&lt;br /&gt;
&lt;br /&gt;
* In general it is argued that TOC has borrowed research and practice especially from program and review technique (PERT) and Critical path method (CPM). FIND SOURCE&lt;br /&gt;
&lt;br /&gt;
* Another major obstacles to TOC (as well as Lean and Six Sigma)as an improvement methodology is that the TOC methodology address management theories as a secondary issue. TOC does not address the general theory of management or the policies of an organization (REF8). Change processes challenge existing ways of doing things in an organization, and policies and organizational values might have to be revised. TOC does not take into account that earning money is not always the only purpose of an organization.&lt;br /&gt;
&lt;br /&gt;
* When used as improvement process with low work force involvement, you could argue that TOC has some drawbacks. If an employee is only briefly informed and not involved in the TOC process he/she might feel less motivated (engaged). Work force involvement according to xxxxx is vital for successful implementation of TOC (REF8, p. 76). &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
* Gupta (REF6, page 658)in his article about Constraint Management concludes that TOC has a potential to be established as a useful production management theory as it is widely applicable across the production function, however the theory of Constraint Management has not been empirically developed and tested which is required if TOC has to be accepted as a general theory in production management.&lt;br /&gt;
&lt;br /&gt;
=&#039;&#039;&#039; Annotated Bibliography&#039;&#039;&#039;=&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF1&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Bicheno, John, et (2009), The Lean Toolbox – The Essential Guide to Lean Transformation, Fourth Edition, Judge Business School, University of Cambridge, PICSIE Books, UK&lt;br /&gt;
&lt;br /&gt;
This book gives the reader an overview of lean concepts and techniques and places the TOC contributions of Goldratt into the framework of improvement programs. The TOC methodology is presented showing the synergy between TOC and Lean.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF2&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Boyd, Lynn, et al (2004), Constraint Management – What is the theory?, University of Louisville, USA, International Journal of Operations &amp;amp; Production Management, Vol. 24 No. 4, 2004, pp350-371&lt;br /&gt;
&lt;br /&gt;
The purpose of the article by Boyd et al is to propose a throughput orientation, discuss a model for throughput orientation as well as suggesting hypotheses that might be empirically tested to establish TOC and CM as a theory not only recognized by practitioners, but also by theorists and researchers. This article supports the idea that more research within the CM/TOC area is needed if they are to be recognized as theories &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF3&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Dettmer William (2000), Constraint Management, Quality America. Inc. 2000, Chapter from updated 2000 edition of The CQM Guide written by Pyzdek, Thomas originally published in 1996.&lt;br /&gt;
&lt;br /&gt;
MISSING TEXT&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF4&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Figure 2 is inspired by the Drum-Buffer-Robe illustration in below mentioned homepage. The product (CT tubes) is taken from report made by Jane Lynge about S&amp;amp;OP Planning of Chilling Tubes as SPX Flow Technology.&lt;br /&gt;
http://www.marris-consulting.com/en/Using-Theory-Of-Constraints-to-boost-Lean-programs-158.html?aMotsCles=a%3A1%3A%7Bs%3A0%3A%22%22%3Ba%3A1%3A%7Bi%3A0%3Bs%3A3%3A%22TOC%22%3B%7D%7D&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF5&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Goldratt, Eliyahu M, et al.(2014), The Goal – A Process of Ongoing Improvement, The North Rivel Press Publishing Corporation, Fourth Revision Edition.&lt;br /&gt;
&lt;br /&gt;
In 1986 the first version of “The Goal” was published. The book was written in a fast-paced thriller style about a plant manager working hard to improve performance in his factory. The book, set up as a popular novel, explains in a practical way how the plant manager saves his factory by learning about and implementing TOC principles. This is that historical foundation for TOC.&lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF6&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Gupta, M (2003), Constraint management – recent advances and practices, International Journal of Production Research, 2003 Vol. 41 no. 4 pp 647-659.&lt;br /&gt;
&lt;br /&gt;
This article is about Constraint Management and system thinking because an organization succeeds or fails as a complete system. The TOC principles and concepts in recent years have been extended into a CM application also supporting TOC within project, program and portfolio management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF7&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Leach, Larry P. (1999), Critical Chain Project Management Improves Project Performance, Quality Systems, 1577 Del Mar Circle, Idaho USA&lt;br /&gt;
&lt;br /&gt;
This article describes the theory and practice of TOC use in project management also called Critical Chain Project Management (CCPM).CPPM differs from critical path method by including resource dependencies and improving the project plan by inserting buffers at the end of the activity chains. The article also adapts the Five Forcing Steps from TOC info project management. &lt;br /&gt;
&lt;br /&gt;
&lt;br /&gt;
&#039;&#039;&#039;REF8&#039;&#039;&#039;&lt;br /&gt;
&lt;br /&gt;
Nave, Dave, (2002), How to Compare Six Sigma, Lean and the Theory of Constraints – a framework for choosing what’s best for your organization, Quality Progress, March 2002.&lt;br /&gt;
&lt;br /&gt;
This article is about selecting the best improvement methodology in an organization and the author discuss the basics of the improvement methodologies Six Sigma, Lean and TOC; the concepts and effects as well as the similarities and differences. This is relevant for this TOC paper in the sense that organizations thrive to improve their business system also in their execution of projects, programs and portfolios.&lt;/div&gt;</summary>
		<author><name>S997303</name></author>
	</entry>
</feed>